KERR KP-3300B Service Manual Download Page 1 | Manualshive

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Summary of Contents for KP-3300B

Page 1: ......

Page 2: ...hin fifteen 15 days of the date of sale C In the event of a claim under this warranty made within the one year warranty period the purchaser must notify the Distributor and the Distributor shall conta...

Page 3: ...ive product The responsibility of Kerr Pump Corporation is limited to the repairing or replacing defective material manufactured by it provided Kerr Pump Corporation examination discloses to its satis...

Page 4: ...correct type of packing for particular installation Contact Kerr Pump Corporation if you are unsure Abnormal wear of fluid end parts Abrasive or corrosive fluid Abnormal wear of power end parts Lack o...

Page 5: ...E D DISCHARGE SHUT OFF VALVE OPTIONAL USED FOR TOTAL SHUT DOWN OR SERVICE ONLY E DISCHARGE AND SUCTION ON EITHER SIDE OF FLUID END ON ALL MODELS F PULSATION DAMPENERS MAY BE USED IN EITHER THE SUCTION...

Page 6: ...E JOINT PAIR SHOULD BE POSITIONED TO MINIMIZE EFFECTS OF PIPING THERMAL EXPANSION CONTRACTION AND PIPING WEIGHT 8 SUCTION SIZED FOR 1 TO 2 FT SEC MAX FLOW RATE DISCHARGED SIZED FOR 8 TO 10 FT SEC MAX...

Page 7: ...iller cap in kerosene C Check valves for excessive wear broken or bent springs etc D Check crankshaft bearings for endplay See section on crankshaft E Keep all nuts studs etc tight F Check valve cover...

Page 8: ...DELS A WING GUIDED VALVES i DISCHARGE VALVES The discharge valve and seat can be exposed by first removing the discharge valve cover cap Once the discharge cover cap has been removed you may lift out...

Page 9: ...ing the valve body the upper portion of the valve is removed by removal of the valve capscrew spring retainer valve spring and valve spacer sleeve The valve seat is then pulled from the fluid end util...

Page 10: ...should be replaced There is no value in constantly re tightening leaking packing If your pump is equipped with optional spring loaded packing there is no adjustment in this equipment during its opera...

Page 11: ...p and down the main axis of the connecting rod This looseness in the wrist pin fit is the most probable cause of knocking which is traceable to the power end of most all pumps The only solution for lo...

Page 12: ...removed by breaking the plunger connection backing off the packing nut or gland removing the various fluid end bolts and sliding the entire fluid end off the power frame Corrosion may tend to seize th...

Page 13: ...ating deterioration or contamination by moisture 3 0 PRESERVATIVE PRODUCT 3 1 The specified rust preservative will protect the internal power end parts from corrosion due to atmospheric moisture and m...

Page 14: ...arty inspection will be signed off by the purchaser or customer representative prior to final crating and shipment 4 2 2 Export crating will be performed by either an approved Kerr Pump source or as s...

Page 15: ...to prevent preventative deterioration or contamination by moisture 3 0 RUST PREVENTATIVE PRODUCT 3 1 The recommended rust preservative should protect the internal power end parts from corrosion due t...

Page 16: ...Any witnessed or third party inspection will be signed off by the purchaser or customer representative prior to final crating and shipment 4 2 2 Export crating will be performed by either an approved...

Page 17: ...SPECIAL TOOLS FOR KP 3300B KP 3300BCB KP 277 PONY ROD WRENCH AP 425 STUFFING BOX NUT WRENCH KAB 53 VALVE WRENCH KP 276 PONY ROD SEAL TOOL...

Page 18: ...t to remove use a pry bar 3 Inspect Cover Cap O Rings for damage replace if necessary Ball and Seat Valve Instructions Note These instructions cover both O Ring and Gasket type seals O Ring Type Seat...

Page 19: ...etainer ball and seat assembly shown 10 Remove discharge valve re tainer as illustrated in step 7 and 8 of the suction valve retainer removal Ball and Seat Valve Changing Instructions continued 5 Use...

Page 20: ...ll and Seat Valve Changing Instructions continued 13 Remove valve seat gaskets or o rings 14 Use screwdriver to remove old gasket or o ring 15 Valve seat gaskets or o rings must be replaced every time...

Page 21: ...o valve seat Ball and Seat Valve Changing Instructions continued 19 Install valve seat into retainer 20 Install new gasket or o ring prior to installing new valve retainer Add anti seize to hold in pl...

Page 22: ...with hammer to seat the valve after initial torque Ball and Seat Valve Changing Instructions continued 25 Re torque to 150 ft lbs 26 Apply anti seize to discharge valve seat 27 Insert valve seat in di...

Page 23: ...ner Ball and Seat Valve Changing Instructions continued 31 Torque valve retainer to 150 ft lbs 32 Use several firm to heavy blows with hammer to seat valve after initial torque 33 Re torque valve reta...

Page 24: ...ard Pumps do not use suction ball guide and spring Ball and Seat Valve Changing Instructions continued 37 Install cover caps Note Suction Cover Cap shown is for spring loaded suction 38 Install cover...

Page 25: ...KP 3300B...

Page 26: ...AB 34S SUCTION VALVE PLUG SPRING LOADED 3 3 KAB 59 PLUG SEAL O RING 9 4 KAB 39S SUCTION VALVE RETAINER SPRING LOADED 3 5 KAB 41 VALVE SEAT 9 6 KAB 42 VALVE SEAT GASKET 6 7 CP 48S SUCTION VALVE SPRING...

Page 27: ...435 6 375 4 55 75 10 125 5 250 2 504 625 2 NPT 1 4 NPT GENERAL DIMENSIONS FOR KP 3300B 1 1 2 NPT SUCTION 1 1 4 NPT DISCHARGE 14 66 18 8 7 33 24 1 5 355 14 5 43 0 14 75 2 500 27 125 4 25 2 0 12 00 13 5...

Page 28: ...SKET DISCHARGE ASSEMBLY VALVE KAB 35 KAB 59 CP 48 KAB 44 KAB 40 KAB 41 KAB 42 KP 3300B KAB 59 SUCTION ASSEMBLY VALVE KAB 42 STANDARD KAB 39 KAB 41 KAB 35 KP 17A KAB 36 KPB 29 KAB 35 KAB 37 KP 64CS KP...

Page 29: ...KP 3300BCB...

Page 30: ...ANKSHAFT MOTION 000 005 SHAFT END PLAY LUBRICANT P E R C E N T A G E O F T O R Q U E R E D U C T ION REQUIRED WHITE LEA D REDUCE TO R Q UE 25 G R A PHITE REDUCE TO R Q UE 30 O IL REDUCE TO R Q UE 40 G...

Page 31: ...LVE SEAT 6 7 KAB 42 VALVE SEAT GASKET 6 8 KAB 636 END PORT PLUG 3 9 KAB 635 DISCHARGE VALVE PLUG 3 10 KPB 610 TOP AND END PLUG COVER PLATE 3 11 KAB 44 DISHARGE BALL GUIDE 3 12 CP 48 DISCHARGE VALVE SP...

Page 32: ...0 FOR LUBRICATOR ALLOW 27 125 2 0 4 25 12 0 13 5 14 66 18 8 24 1 5 355 14 5 43 6 1 1 2 NPT 1 4 NPT SUCTION GENERAL DIMENSIONS FOR KP 3300BCB 1 1 4 NPT DISCHARGE 4 250 28 435 13 1 12 38 6 55 MOUNT 2 NP...

Page 33: ...ED KAB 39S SUCTION ASSEMBLY VALVE KAB 634S KAB 59 CP 48S KAB 44S OPTIONAL KAB 41M CP 44 3 N DISCHARGE ASSEMBLY VALVE KAB 635 KAB 59 CP 48 KAB 44 KAB 40 KAB 41M CP 44 3 N KP 3300BCB PARTS ILLUSTRATION...

Page 34: ...Crankshaft 120S 8 2 KP 10 Pan Cover 1 KP 11 Pan Cover Capscrews 10 KP 12 Pan Cover Gasket 1 KP 14 Crosshead 3 KP 14T Crosshead Tapered 3 KP 15 Wrist Pin 3 KP 15A Wrist Pin Bushing 3 AP 16 Breather Cap...

Page 35: ...Pony Rod Gland Bolted Follower 3 KAB 34 Suction Valve Plug 3 KAB 34SS Suction Valve Plug Stainless Steel 3 KAB 34S Suction Valve Plug Spring Loaded Suction 3 KAB 34S SS Suction Valve Plug Spring Load...

Page 36: ...etainer 3 KAB 40SS Discharge Valve Retainer Stainless Steel 3 KAB 41 Valve Ball Seat 6 KAB 41M Valve Ball Seat O Ring Style 6 KAB 41S Valve Ball Seat Stanealoy 6 KPB 41 175S Stuffing Box 1 3 4 ID Stee...

Page 37: ...a Per Set 3 sets CP 58V 0758 875 758 Pressure Rings Only 7 8 3 Ea Per Set 3 sets CP 58V 0758 100 758 Pressure Rings Only 1 3 Ea Per Set 3 sets CP 58V 0758 125 758 Pressure Rings Only 1 1 4 3 Ea Per Se...

Page 38: ...8 Spring Loaded Packing Set 1 Steel 3 sets KAB 60G 125S 758 Spring Loaded Packing Set 1 1 4 Steel 3 sets KAB 60G 150S 758 Spring Loaded Packing Set 1 1 2 Steel 3 sets KAB 60G 875SS 758 Spring Loaded P...

Page 39: ...AB 3 KP 93SL 150SS Packing Adapters Spring Loaded Stainless Steel 3 KM 111 875 838 Packing 7 8 3 sets KM 111 100 838 Packing 1 3 sets KM 111 125 838 Packing 1 1 4 3 sets KM 111G 875 858 Packing 7 8 3...

Page 40: ...Planetary Gear Assembly With 1 1 2 Male Input Shaft 4 5 1 1 AP 330 SAE C 4 Bolt Drive Assembly 1 1 2 Male Input Shaft 1 AP 330H Housing SAE C 4 Bolt Drive Assembly 1 1 2 Male Input Shaft 1 AP 330S In...

Page 41: ...ug 3 KAB 635SS Discharge Valve Plug Stainless Steel 3 KAB 636 End Port Plug 3 KAB 636SS End Port Plug Stainless Steel 3 KAB 800 875 Plunger Kerramic 7 8 3 KTB 800 100 Plunger Kerramic 1 3 KTB 800 125...

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