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KEP POSITROL PM2A3, Installation & Operating Instructions Manual

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KEP POSITROL PM2A3 Installation & Operating Instructions Manual Download Page 1

POSITROL

INSTALLATION & OPERATING INSTRUCTIONS

MODELS

PM2A3
PM2A5
PM2A9
PM2B3
PM2B5
PM2B9

99321 05/02/02

KESSLER-ELLIS PRODUCTS

 

10 Industrial Way East

 

Eatontown, NJ 07724

800-631-2165 • 732-649-7100

Fax: 732-649-7099

h t t p : / / w w w. k e p . c o m

Summary of Contents for POSITROL PM2A3

Page 1: ...ALLATION OPERATING INSTRUCTIONS MODELS PM2A3 PM2A5 PM2A9 PM2B3 PM2B5 PM2B9 99321 05 02 02 KESSLER ELLIS PRODUCTS 10 Industrial Way East Eatontown NJ 07724 800 631 2165 732 649 7100 Fax 732 649 7099 http www kep com ...

Page 2: ...f internal circuit boards or devices Handling Procedure 1 Power to unit must be removed 2 Personnel must be grounded via wrist strap or other safe suitable means before any printed circuit board or other internal device is installed removed or adjusted 3 Printed circuit boards must be transported in a conductive bag or other conductive container Boards must not be removed from protective enclosure...

Page 3: ...PPLICATION 1 MOUNTING 2 WIRING 3 WIRING CONNECTIONS 3 JUMPER OPTIONS 3 DEFINITIONS 4 CALCULATING THE K FACTORS 4 FRONT PANEL OPERATIONS 5 PROGRAMMING FLOW CHART 5 PROGRAMMING 6 SETTING THE PRESETS PANEL LOCK 7 TROUBLESHOOTING GUIDE 8 WARRANTY ...

Page 4: ...THIS PAGE IS BLANK ...

Page 5: ...e display falls below the set point the output becomes in active Set Points Two control set points are provided The set points can be programmed for any number from minus 99999 to plus 99999 The position moni torl will recognize new set point val ues without the need to reset the unit The unit also has a starting point which can be viewed or changed by pressing the view but ton When the reset is a...

Page 6: ...IG A Insert the screws into the rear of the brackets Tighten the screws evenly and alternately A panellessthan 1 maydistortiftheclampsare screwed too tightly Do not over tighten A normal level of torque is required Maximum torque should be 3 pounds FIG A 4 437 112 7 2 625 66 68 3 925 99 7 3 622 92 1 772 45 587 4 245 107 8 BEZEL GASKET CUSTOMER PANEL Panel Thickness 0 062 1 5 to 0 187 4 7 max ...

Page 7: ...o relay outputs When these outputs are used to run external relays or sole noids spikes can be generated upon activation This noise can spread through the instrument causing op erating problems If the source is a D C operated device a general purpose diode IN4004 placed across the solenoid prevents electrical noise spikes Connect the cathode banded side to the more posi tive side of the coil If th...

Page 8: ... factor The base K factor is the number of pulse per the known unit of measure Calculate the base K factor using Pulses Base K factor Known Units value EXAMPLE 1 An Encoder with 100 pulses per revolution is sensing material 1 Revolution of the shaft equals 1 foot of material Base K factor 100 pulses 100 1 foot EXAMPLE 2 An inductive proximity sensor is sensing a notch on a paper roll 1 pulse per r...

Page 9: ...NS PROGRAMMING FLOWCHART count DP LOC RUN MODE DP F A ENTER ENTER ENTER ENTER LO CPS HICPS PRGM ENTER LOC LC ALL LCPG CODE RUN MODE ENTER ENTER PRGM ENTER PRGM PRGM START HERE Press to view or change the start view value Press to cycle through PROGRAM choices Press to step through set up choices in pro gram mode Press to enter LOCK code for panel lock Press to view or change Preset B ...

Page 10: ...ce Key in the desired decimal location for K factor A and press ENTER Key in the desired scaling K factor for input A and press ENTER Press the PRGM key to step through choices Press ENTER to enter dis played choice This is the security lock code To change press the keys under the digits to be canged and press ENTER to enter displayed value RECORD THIS NUMBER FOR FUTURE USE STEP 1 SETTING THE COUN...

Page 11: ...0 to 9 PRE B Preset B The set point at which output B will trigger If the displayed value is not the desired preset press the key s under the digit to be changed A negative preset can be en tered by pressing the A button until the digit passes nine and steps through 0 to 9 Key in the lock code see programming step 3 by pressing the keys under the digits to be changed Each time a key is pressed the...

Page 12: ... debounce filtering selection HI CPS or LO CPS 5 To confirm set K factor 1 Connect a wire to pin 7 12V out and touch it to pin 5 Input A Each time pin 5 is pulsed thecountershouldcountonce If not call factory for an RMA PROBLEM POSSIBLE CAUSES SOLUTIONS 1 AC or DC power wiring is incorrect 1 Line noise is effecting the processor due to a current spike or surge 1 Input wiring is incorrect 2 Scaling...

Page 13: ...is limited to repair or replacement of the defective unit at the option of the manufacturer This warranty is void if the product has been altered misused dismantled or otherwise abused ALL OTHER WARRANTIES EXPRESSED OR IM PLIED ARE EXCLUDED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Series PM2 Position Monitor Operating Voltage A 110...

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