SERVICE MANUAL
ENGLISH
Razor SV17 - Razor E17
909 6577 000(4)2009-11
1
TABLE OF CONTENTS
GENERAL INFORMATION ........................................................................................................................................ 2
GENERAL INFORMATION ................................................................................................................................... 2
MACHINE LIFTING ............................................................................................................................................... 2
MACHINE TRANSPORTATION ............................................................................................................................ 2
OTHER REFERENCE MANUALS ........................................................................................................................ 2
SAFETY ..................................................................................................................................................................... 3
GENERAL SAFETY PRECAUTIONS ................................................................................................................... 3
120 VAC GROUNDING INSTRUCTIONS .............................................................................................................. 6
DIMENSIONS Razor SV17 - Razor e17 ................................................................................................................ 6
TECHNICAL DATA ................................................................................................................................................ 7
MAINTENANCE ......................................................................................................................................................... 8
SCHEDULED MAINTENANCE ............................................................................................................................. 8
SCHEDULED MAINTENANCE TABLE [Razor SV17] ........................................................................................... 8
SCHEDULED MAINTENANCE TABLE [Razor E17] ............................................................................................. 8
MACHINE NOMENCLATURE ............................................................................................................................... 9
SOLUTION SYSTEM ............................................................................................................................................... 14
SOLUTION TANK CLEANING [Razor SV17 - Razor E17] .................................................................................. 14
SOLUTION FILTER CLEANING [Razor SV17 - Razor E17] ............................................................................... 14
SOLUTION FLOW CONTROL TAP OR SOLENOID VALVE DISASSEMBLY/ASSEMBLY
[Razor SV17 - Razor E17] ................................................................................................................................... 15
TROUBLESHOOTING [Razor SV17 - Razor E17] .............................................................................................. 16
BRUSHING SYSTEM ............................................................................................................................................... 17
BRUSH MOTOR ELECTRICAL INPUT CHECK [Razor SV17] ........................................................................... 17
BRUSH MOTOR ELECTRICAL INPUT CHECK [Razor E17] ............................................................................. 19
BRUSH MOTOR CARBON BRUSH CHECK AND REPLACEMENT [Razor SV17] ........................................... 21
BRUSH MOTOR AND REDUCTION UNIT DISASSEMBLY/ASSEMBLY [Razor SV17] ..................................... 22
BRUSH MOTOR AND REDUCTION UNIT DISASSEMBLY/ASSEMBLY [Razor E17] ....................................... 23
TROUBLESHOOTING [Razor SV17] .................................................................................................................. 24
TROUBLESHOOTING [Razor E17] .................................................................................................................... 24
RECOVERY WATER SYSTEM ................................................................................................................................ 25
TANK AND VACUUM GRID WITH FLOAT CLEANING [Razor SV17 - Razor E17] ............................................ 25
VACUUM SYSTEM MOTOR ELECTRICAL INPUT CHECK [Razor SV17 - Razor E17] .................................... 26
VACUUM SYSTEM MOTOR CARBON BRUSH CHECK AND REPLACEMENT
[Razor SV17 - Razor E17] ................................................................................................................................... 28
VACUUM SYSTEM MOTOR DISASSEMBLY/ASSEMBLY [Razor SV17 - Razor E17] ...................................... 29
SQUEEGEE DISASSEMBLY/ASSEMBLY [Razor SV17 - Razor E17] ............................................................... 30
SQUEEGEE CLEANING/CHECK AND BLADE REPLACEMENT
[Razor SV17 - Razor E17] ................................................................................................................................... 30
TROUBLESHOOTING [Razor SV17] .................................................................................................................. 31
TROUBLESHOOTING [Razor SV17 - Razor E17] .............................................................................................. 31
OTHER SYSTEMS ................................................................................................................................................... 32
MACHINE SPEED ADJUSTMENT [Razor SV17 - Razor E17] ........................................................................... 32
BRUSH/PAD-HOLDER DECK DISASSEMBLY/ASSEMBLY [Razor SV17] ........................................................ 33
BRUSH/PAD-HOLDER DECK DISASSEMBLY/ASSEMBLY [Razor E17] .......................................................... 34
ELECTRICAL SYSTEM ........................................................................................................................................... 36
(WET OR GEL) BATTERY REMOVAL/INSTALLATION AND SETTING [Razor SV17] ...................................... 36
CHARGING CURVES SETTING [Razor SV17] ................................................................................................... 38
ELECTRONIC BOARD SETTING [Razor SV17] ................................................................................................. 38
BATTERY CHARGING [Razor SV17] ................................................................................................................ 39
ELECTRONIC BOARD REPLACEMENT [Razor SV17] ..................................................................................... 41
FUSE CHECK/REPLACEMENT [Razor SV17] ................................................................................................... 43
COMPONENT LOCATION [Razor SV17] ............................................................................................................ 45
COMPONENT LOCATION [Razor E17] .............................................................................................................. 47
WIRING DIAGRAM [Razor SV17] ....................................................................................................................... 48
WIRING DIAGRAM [Razor E17] ......................................................................................................................... 52
EB1 ELECTRONIC BOARD CONNECTIONS [Razor SV17] ............................................................................... 53