Page 1: ... of California to cause cancer birth defects or other reproductive harm Parts Assembly Safety Rules Use and Care Troubleshooting Read and follow all Safety Statements Assembly Instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary Assembly Questions Call 1 800 4 MY ...
Page 2: ...hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Installation Safety Precautions Use grill only with L...
Page 3: ...has over 12 000 professional repair specialists who have access to over 4 5 million quality parts and accessories That s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 Sears Installation Service...
Page 4: ... 4080221 STD541625 10 24x1 1 4 CarriageBolt 4080074 TankWire 4151019 V bar 4500326 ControlKnob 4154559 Key Otv 27 1 26 1 29 4 3O 1 31 4 32 1 33 5 34 1 35 1 36 1 37 4 38 1 39 1 40 1 41 1 42 2 43 1 44 2 45 1 46 1 47 1 48 2 49 1 50 1 51 1 52 1 Part Front Panel 4503199 Front PanelShelf 4154518 Push Fastener 4080679 Panel Wire 4151040 End Cap 4080065 SideShelf 4154373 10 12xl 7 8 Wing Screw 4080096 Too...
Page 5: ...40 25_ 51 i_ 13 _12 2 21 48 _49 34 17 14 26 15 7 3 29_ 28 30 463742804 5 ...
Page 6: ...eandattachwithcarriagebolts andplasticwingnuts Usetopholesonleft side DO NOTFULLYTIGHTEN Insertmidshelfwireintoholeson insidesof legs longwirestowardleft side Fullytightencarriage boltsandplasticwingnuts 4 Qty 8 3 Qty 8 LegAssembly 4 Longmidshelf wire to leftside _Base 6 463742804 ...
Page 7: ... 2 Insertwheel hubcap assembliesinto bottomholesonleft legs Securebeneathbasewithhitchpins Seeinsetbelow Push legextendersintorightlegs Qty 2 Wheel Hubcap Assembly 7 _Leg Extender with hitchpin inaxle bolt 463742804 7 ...
Page 8: ...o notfully tighten Insertcarriageboltsthroughcontrolpanelbracket andfront holesinsupportbar Securewithplastic wing nuts Fullytightenmetalwingnuts z21 Insertendsof tankwireinto T _ p n4080615 slotsoneachsideoftank holein grillbase Leantank wiretowardmidshelf GrillBottom ContrQ PanelAssembly 23 p n 4080074_ TankWire 22 Qty 2 ControlPanel Bracket 4 Qty 2 21 p n 4080615 _ T 22 4 NOTE Wheels are to lef...
Page 9: ...V bar andControlKnobAssembly RestV baron barsupportsat each endof grillbottom Presscontrolknobsontovalvestems V bar A zV bar Support Control Knobs 463742804 9 ...
Page 10: ...lwireintoholesinpanel rotatepanelwiredown and insertremaining wires intoholesinfront of shelf Slidetopedgeoffront panelUNDERcontrolpanel Securepanelto legswithpush fasteners 29 Qty 4 TOp of front panel fits UNDER contro anel Attachfront z_ _ panel to legs Snapfront panelshelf intofrontpanel 1Attachpanelwireto frontpanelandshelf 10 463742804 ...
Page 11: ...tion sideshelfontorightlegsas shown belowandsecurewithfour wingscrews Position tool holderonto leftfront legand securewithtwo carriageboltsandplastic wingnuts Usethetwo outerholes Do not usethe middlehole 4 Qty 2 3 Qty 2 33 Qty 4 SideShelf EndCap Tool Holder 4 i i 463742804 11 ...
Page 12: ...do notfully tighten Insertsideburner valveinto burnertube andsnapvalvecup intobody Notepropertube to valve engagement infigure A Onceproperengagement is made fully tightenmetalwing nutbeneathburner Attachsideburnerignitorwire longwirebehindcontrolpanel to electrodebeneathsideburner SeefigureB Press sideburnerknobfirmlyontosideburnervalveand placesideburner grateontobody Sideburner Frame Sideburner...
Page 13: ...handleto lidwithmachinescrews Qty 2 andmetalwingnuts Removewingnut from temperature gauge insertgaugeintobezel then 44 intohole ingrill lid Securewithwingnut p n4080302 Qty 2 Qty 2 Temperature Gauge Bezel_ _2 p n 4156513 Qty 2 44j p n4080302 Handle 44 p n4080302_ WingNut _ GrillLid _42 p n4156513 42j p n4156513 463742804 13 ...
Page 14: ...intotopholes in sidesof grillbottom InsertupperSwingAway pivotwiresintomiddle holesinsidesof grilllid InsertupperSwingAway legwiresintoloopson sideof lowerSwingAway Place cookinggrateontograterestsin grillbottom NOTE z Backsof SwingAways shouldbe pointingupward J PivotWire UpperSwingAway J LowerSwingAway CookingGrate 14 463742804 ...
Page 15: ...ang an emptysoupcan notincluded from greaseclip LPGASTANKIS SOLD SEPARATELY Fillandleak checktankbeforeattaching to grillandregulator SeeUse andCaresectionfor instructions Tankcollaropeningmustfaceto frontof cart once tank is attached Failureto installtankcorrectlymayallowgas hoseto be damagedinoperation resultinginthe riskof fire Tank Collar LPTank Sold Separately TankWire CAUTION Failureto insta...
Page 16: ...lockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LPTankValve l t SafetyCap RetainerStrap LP Liquefied PetroleumGas LP g...
Page 17: ...must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush s...
Page 18: ...t use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any foreign objects into the valve outlet You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Never attempt to attach this grill to the self ...
Page 19: ...ll is hazardous Never operate grill with LP tank out of correct position specified in assembly instructions Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position Safety Tips Before opening LP tank valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP tank valve Never move grill whilein operation or...
Page 20: ... times to light Be sure burner lights and stays lit 4 If burner does not light turn knobs to _ wait 5 minutes try again 5 Once left burner is lit turn right knob to O to light right burner 6 If ignitor does not work wait 5 minutes then follow match lighting instructions After Lighting Turn knobs to HI position for warm up Do not warm up grill with knobs on _ ignite position Knobs and handle will b...
Page 21: ... grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plated wire grates Wash grates and V bar with concentrated grill cl...
Page 22: ...ake sure water comes out of all burner holes Open clogged holes with a thin wire Shake out excess water and examine holes Due to normal wear and corrosion some holes may become enlarged If any largecracks or holes are found replace burner If grill is to be stored coat burner lightlywith cooking oil Wrap in protective cover to keep insects out If not storing grill after cleaning hold burner at an a...
Page 23: ...at thermometer to determine when the food is done Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultryfrom ready to eat foods to avoid cross con...
Page 24: ...2rain per lb Med 22 28 rain per lb Well done 28 32 rain per lb Well done 15 20 rain Well done 45 90 rain Well done 18 23 rain per lb 12 15 rain Ham 5 lb fully cooked Lamb Chops 1 2 Poultry Chicken 2 1 2 to 3 1 2 Ibs Chicken halved or quertered Turkey Seafood Steaks 1 thick Fillets 6 8 oz Shrimp large orjumbo Venison Steak 1 thick Burgers 1 2 Roast 34 Ibs V_etables Baking Potato whole Onions whole ...
Page 25: ...lyinstructions Suddendropingas Outof gas Checkfor gas inLPtank flowor low flame Excessflowvalvetripped Turn offknobs wait30secondsandlightgrill Ifflamesarestill low turn off knobsandLPtankvalve Disconnect regulator Reconnect regulatorand leaktest Turnon LPtankvalve wait30secondsand then lightgrill Flamesblowout Highorgustingwinds Turn frontof grillto facewindor increase flameheight Lowon LPgas Ref...
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Page 28: ...nics call or go on linefor the locationof your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day or night U S A only www sears com Topurchasea protectionagreement U S A or maintenanceagreement Canada on a productservicedby Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR sM 1 888 784 6427 Au Canada p...
