Kenmore 415.16649010 Use & Care Manual Download Page 1 | Manualshive

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Summary of Contents for 415.16649010

Page 1: ...ath Grill InformationCenter Missing Parts Assembly Questions Operation Problems Before returning grill to store call 1 800 241 7548 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided Pliers not provided Caster wrench provided SAVETHESEiNSTRUCTiONS See our extensiveassortment of outdoorliving products on lineat www sears comand www...

Page 2: ...installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA1192 and CSAZ240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisse...

Page 3: ...s and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A or Canada call 1 800 4 MY HOME KENMORE GRILL WARRANTY One Year Full Warranty on Kenmore G...

Page 4: ...equired measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP Tanks must be constructed and marked in accordance with specifications for LP Tanks of the U S Department of Transportation DOT or for Canada CAN CSA B339 tanks spheres and tubes for transportation of dangerous goods Transport Canada TC See LP Tank collar for marking LP Tankvalve must have Type 1 outlet c...

Page 5: ...al appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department A Do not use household cleaning agents Damage t...

Page 6: ...nection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Call 1 800 4 MY HOME for identical replacement part Do not insert any tool or foreign objects into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death If a leak i...

Page 7: ...inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot mate...

Page 8: ... and repeat the lighting procedure Match Lighting Do not lean over grill while lighting Open lid Turn on gas at LP cylinder Light Burners one at time Match Lighting the Main Burners 1 Place match into match holder hanging from right cart side 2 Strike the match and position lit match through match light hole on right hand side of cart Shown Figure A 3 Position lit match next to burner Shown Figure...

Page 9: ...y Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive c...

Page 10: ...g grates Store in dry location When LP tank is connected to grill store outdoors in well ventilated space and out of reach of children Cover grill if stored outdoors Store grill indoors ONLY if LP tank is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow CleaningBurner Assembly instructions before starting grill Food Safety Food safety is a ...

Page 11: ...t A Make sure light switch on the control panel is in the OFF position and adapter plug is disconnected from outlet Release the screw securing the light socket Take out the socket and remove the lens Loosen the two screws which are locking the bulb Pull out the bulb and replace with a new bulb Reverse instructionsfrom step 3 through step 1to re install socket Remark skipstep3 if there isno screw l...

Page 12: ...ve GFI protection Do not plug this appliance into an indoor circuit 1 To protect against electric shock do not immerse cord or plugs in water or other liquid 2 Unplug from the outlet when not in use and before cleaning Allow to cool before putting on or taking off parts 3 Do not operate grill with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner 4 Do not le...

Page 13: ... W1 42 1 HANDLE F TOP LID G614 0042 W1 43 1 INNER INSERT F TOP LID G614 0041 Wl 44 2 RUBBER BUMPER G413 0025 W1 RECTANGULAR F LID 45 1 LOGO PLATE G528 0002 W1 46 1 BEZEL F TEMPERATURE GAUGE G503 0002 W1 47 1 TEMPERATURE GAUGE G518 0075 W1 48 1 HARDWARE F TOP LID ASSEMBLY G508 0019 W1 49 1 FRONT BRACE G614 6300 W1 50 1 UPPER BACK PANEL CART G614 0081 W1 51 1 LEFT SIDE SHELF G614 A800 W1 52 1 FASCIA...

Page 14: ... 4_ 14 464224010 ...

Page 15: ...f using three 1 4 20x1 2 screws 7ram lock washers and 7ram flat washers per panel IMPORTANT Panel with large hole must be on right side of bottom shelf 1 4 20x1 2 screw Qty 6 7ram lock washer Qty 6 7ram flat washer Qty 6 Leftside panel Makesuresidepanels are pushedas far to the rearof bottom shelf as possiblebeforefully tightening screws 1 4 20x1 2 screw lock washer fiat washer _ Right sidepanel w...

Page 16: ...32x3 8 screw 4ramflat washer r 4 8 Nut Qty 4 d Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using two 1 4 20x1 2 screws 7ram lock washers and 7ram flat washers each side 7ramflat washer 7ram lock washer 1 4 20x1 2 screw 1 4 20x1 2 screw Qty 4 7ramlock washer Qty 4 0 7ramflat washer Qty 4 16 464224010 ...

Page 17: ...e shelf to cart left side shelf using three 10 24x3 8 screws 5ram lock washers and 5ram flat washers 10 24x3 8 screw 5ramlock washer 5ramflat washer Qty 9 Qty 9 Qty 9 Cart partitionkpanel Insideshelf screw 5mrn lock washer Attach cart partition panel to lower back panel using two 10 24x3 8 screws 5ram lock washers and 5ram flat washers Cart partition panel F 10 24x3 8 screw Qty 2 5ram lock washer ...

Page 18: ...lots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart GriBhead Post Regulator hose O Before assembly After assembly Inside of cart connect adapter wire harness and light wire harness Lightwire Adapter wire ham Aria 18 464224010 ...

Page 19: ...grill head Connect the two wires a and b from the switch wiring harness into the back of the Electronic Ignition Module Total 2 connections NOTE Switchterminals are larger than electrode terminals and should only be installed in locations shown as a b Use one of the bundling ties to bundle the 9 wires together and tie to the gas line hose so that the wires don t hang down into the cabinet Nut Heat...

Page 20: ...13 _ screw 7ram lock washer and 7ram flat washer on each side 1 4 20x13i_ screw Qty 2 7ramlock washer Qty 2 lock washer 7ramflat washer Qty 2 Attach left side shelf to the back of left side fascia using four 10 24x3 8 screws 5ram lock washers and 5ram flat washers 10 24x3 8 screw Qty 4 5ram lock washer Qty 4 5ram wash_ 5ramflat washer Qty 4 WaS 20 464224010 ...

Page 21: ... 5ram flat washers 5ram lock washers and 10 24 nuts shown B Attach side burner lid to right side shelf using two lid screws and lock nuts shown C 10 24x3 8 screw 10 24x1 2 screw Qty 4 Qty 4 0 5ramfiat washer 5ramlock 5ramlockwasher 5ramfiat washer fiber washer Qty 8 Qty 8 Qty 4 10 24X3 8 screw Sideburner pan 10 24nut Qty 4 flat washer 5turn lock r J Side burner lid Locknut Lidscrew Qty 2 Locknut Q...

Page 22: ...shelf can slide between fire box and washers in next step Do not fully tighten the screws Next insert the keyhole slots on mounting panel of burner shelf over the two screws and washers Make sure the tabs on shelf mounting panel insert into cut outs on fire box shown B Fully tighten the two screws 1 4 20x518 Screw lockwasher _ 7ram Fiatwasher Qty 2 _ Qty 2 22 464224010 ...

Page 23: ...re top screw first Secure right side shelf rear using one 1 4 20x13 _ screw 7ram lock washer and 7ram flat washer Only Right side burner shelf assembly shown repeat step 14 and 15 for Left side shelf 1 4 20x5 8 screw 7rnmlockwasher Qty 2 Qty 3 0 7ram flat washer Qty 3 1 4 20x13A screw Qty 1 464224010 23 ...

Page 24: ...onvalve bracketwith the lower holeon fascia Secure usingone 8 32x3 8 screw and4ram lockwasher removedpreviously Place sidebumerbezel over valve stem on frontside of fascia Align smallholes on bezel and holeson fascia with holes on vaivebracket making sure OFF is on the top of bezei Secureusing the remainingtwo 8 32x318 screwsand4ram lockwashers shownA Presssideburner controlknob onto valvestem sho...

Page 25: ...sideburner rear to side burner pan using two 10 24x1 2 screws 5ram flat washers 5ram lock washers and 10 24 nuts Make sure that burner tube and sideburner valve are securely engaged See inset below 10 24xl 2 screw 5mmlock washer 5ramflat washer 10 24nut Qty 2 Qty 2 Qty 2 Qty 2 I 10 24x1 2 Screw T 464224010 25 ...

Page 26: ...sition electrode end under electrode cover Secure electrode using one 8 3 4 tapping screw shown A Do not overtighten screw to avoid cracking cermic electrode Attach sidebumer heat shield to sideburner pan using two 8 3 8 tapping screws shown A B 8 3 4 tapping screw 8 3 8 tapping screw Qty 1 0ty 2 26 464224010 ...

Page 27: ...ase tray opening shown A D Attach grease tray heat shield front to front brace using two 8 3 8 tapping screws shown B _ Install tank heat shield by inserting rear shield tabs into slots shown A O Attach tank heat shield front to front brace using two 8 3 8 tapping screws shown B O 8 3 8 tapping screw Qty 4 464224010 27 ...

Page 28: ... hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Rightdoor Hinge pin on bottom of door 28 464224010 ...

Page 29: ...Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins at rear of firebox 464224010 29 ...

Page 30: ...sert the four wire ends at rear of warming rack into holes in back of firebox Frontwires of warming rack rest on sides of firebox Assembled warming rack Place sideburner grate onto sideburner shelf Align grate legs with holes in shelf 30 464224010 ...

Page 31: ...er back panel Install sidburner grease tray by sliding it into rails which are under sideburner shelf Sideburner shelf Grease tray __ m Failureto installgreasetray will causehotgreaseto dripfrom bottom ofgrillwithrisk offire or property damage 464224010 31 ...

Page 32: ... cylinder screw under bottom shelf Insert regulator through large hole in right side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright positionduring use transport and storage CAUTION Cylinder valve must face to front of cart once tank is attached Failureto install cylinder correctly ma...

Page 33: ...idopento allowflamesto diedown Aftercooling cleanfood particlesand excessgreasefrominsidefireboxarea greasetray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction inburner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut an...

Page 34: ...oubleshooting IntegratedElectronicIgnitionsection Inspectwire insulation and properconnections Replacewiresif insulationis broken See Match Lighting sectionof UseandCare Checkfor gas inLPtank Turnoff knobs wait30secondsandlightgrill Ifflamesarestilllow turnoffknobsandLPtankvalve Disconnectregulator Reconnect regulatorandleak test Turnon LPtankvalve wait 30secondsand thenlightgrill Turnoff knobsand...

Page 35: ...arksaregenerated withnewbatteryandgood wireconnections moduleis faulty Areoutputconnections on andtight Arethe electrodetips pointingin the right direction Isthe gaptoo big Areoutputconnections on andtight If possible observegrillin darklocation Operate ignitionsystemand lookfor arcingbetweenoutputwires andgrillframe All sparkspresentbutweak orat slowrate Hasmoistureaccumulated onelectrodeand orin...

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