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Summary of Contents for 415.16537900

Page 1: ...his Use and Care Guide may lead to fire or e plosion which could result in property damage personal injury or death Safety Parts Use and Care Assembly Assembly Questions Call t 800 241 7548 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided SAVETHESEiNSTRUCTiONS Sears Roebuck and Co Hoffman Estates IL 60179 92008Sears RoebuckandCo...

Page 2: ...rill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANS A 119 2 NFPA1192 and CSAZ240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as r...

Page 3: ... risk free purchase Ifyou cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 Sears Installation Service For Sears professional installation of home a...

Page 4: ... 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulato...

Page 5: ...k is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicate...

Page 6: ...ps 5 and 6 If you are still unable to complete the connection do not use this regulator A Neverremovethreaded orifice at end of valve Do not insert any tool or foreignobject into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death 5 If growing bubbles appear there is a leak Close LP tank valv...

Page 7: ...no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A Keep ventilation openings in ...

Page 8: ... or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are ...

Page 9: ...re a light weight coat hangerworks well into a small hook Run the hook through each burner tube several times r _ _ 9 B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hol...

Page 10: ... and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 in Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside U...

Page 11: ...transfer prepped food to the grill Remove grate lifter handle once grate is inserted into grill Storage For leftover storage snap lid on tray and place in refrigerator NOTE You may also use the grate lifter handle and tray to make it easy and safe to check the internal temperature of your food Use the handle to lift the grate with food out of the grill and onto the tray Use food thermometer to che...

Page 12: ...BURNER LID FASCIA F SlDEBURNER SHELF SlDEBURNER ELECTRODE F SIDEBURNER IGNITOR WIRE F SlDEBURNER 80018411 80004320 80018410 80008549 80008572 80013777 80008596 80000076 80012064 80008569 80018417 80018405 80018416 80018085 80018073 80010544 80009025 80006983 80005833 80009026 80017646 80018767 80018369 80009029 80009028 80018399 80018396 80018426 80014406 80014405 80008553 80018125 80018432 800184...

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Page 14: ...cylinderbetweenlegswithaxleholes Attachto rightandleftlegassemblies with 4 1 4 20x1 1 2 screws and 1 4 20flange nuts Tightensecurely 1 4 20Flangenuts Qty 4 MatchHolder 1 4 20x1 1 2 Screws Qty 4 Axlehole Front BottomShelf LeftLegAssembly RightLegAssembly Y 14 464324009 ...

Page 15: ...cer legs wheelspacerandotherwheel Attachwith 1 Axlewasherand hitchpin Hammerlegextendersinto rightlegs WheelSpacer Qty 2 Axle Washer Qty 1 HitchPin Qty 1 LegExtenderFront LegExtenderRear Axle Rod Cone side of wheelagainst leg WheelSpacer Wheel WheelSpacer _ HitchPin AxleWasher 464324009 15 ...

Page 16: ... cartwith 4 8 3 8 self tapscrews Attachlowerfront panelto lowerhalfof cartwith 4 8 3 8 self tap screws NOTE Thelowerfrontpanelis the onethatdoesnot havetwotop centerholesfor handleattachment 8x3 8 self tapscrews Qty 8 BackBrace LowerFrontPanel X Back of cart 16 464324009 ...

Page 17: ... 4 8x3 8 self tap screws Attachhandleto upperfrontpanelwith 2 10 24flange nuts Attachupperfront panelassemblyto cartwith 2 shoulder screws 8x3 8 self tapscrews Qty 4 10 24 FlangeNuts Qty 2 UpperBrace shoulderscrews Qty 2 UpperFrontPanel Handle 464324009 17 ...

Page 18: ... Carefullylowerthe grillheadontothe cart Makesurethe regulatorhoseis hangingoutsidethecart Attachwith 4 1 4 20 1 2 screws 7ramlock washers and 7ramflat washers 1 4 20xl 2 screws 7mmlockwashers 7mmflatwashers Qty 4 Qty 4 Qty 4 Grill Head X 7mmflatwashers 7mmlockwashers 1 4 20x1 2screws 18 464324009 ...

Page 19: ...debackof fireboxas shown B Attach 4 1 4 20flange nuts to screwtipsto securerightsideshelfto firebox C B RightSideShelf 8x3 8 self tapscrews Qty 2 1 4 20x1 2 7mm 1 4 20 screws FiberWasher FlangeNut Qty 4 Qty 4 Qty 4 D ascia Right SideShelf Attachfasciaandside shelfto fireboxwith 2 8 3 8 self tap screws CAUTION Fasciamustbesecurelytightenedto fireboxto safelymovegrill 8x3 8 self tapscrews Qty 2 Fasc...

Page 20: ...1 4 20flange nuts to screwtipsto securesideburnershelfto firebox C Lid removed for clarity 1 4 20xl 2 screws Qty 4 SideBurnerShelf 7mmFiberWasher Qty 4 1t4 20 FlangeNuts _ _ Qty 4 D Left Fascia T Attachfasciato fireboxwith 2 8x3 8 self tap screws CAUTION Fasciamustbesecurelytightenedto fireboxto safelymovegrill 20 464324009 8x3 8 self tapscrews Qty 2 LeftFascia ...

Page 21: ...tovalve Tightenbothsecurely Placesideburnerintoshelf B Makesurevalveis insidesideburnertube Attachsideburnerwith 1 wing nut C Under sideburnershelf installsideburnerclip to sideburnertube andvalve Attachsideburnerignitorwire to electrodeasshown D Placegrateontosideburnershelf E Presscontrolknobontosideburnervalvestem F Bezel Sideburner D Sideburner Valve BurnerClip Sideb Grid Correctly assembled b...

Page 22: ...Heat Shield Attach heat shield to fire box with 2 8 3 8 self tap screws Lid removed for clarity 8x3 8 self tapscrews Qty 2 HeatShield 22 464324009 ...

Page 23: ...ests Insertendsof SwingAwaypivotwireinto holesinsidesof grilllid Insertendsof SwingAwaylegwire intoholesin sidesof firebox NOTE Pivotandlegwires runningside to side shouldbeunderwiresrunningfront to back If pivotand legwiresareon top SwingAwayis installedupside down Unscrew ignitorcapand placeAA batteryinto ignitorslotwithpositiveend facingoutward Screwignitorcaponto ignitor Pivot Wire Grate 46432...

Page 24: ...e Tray and Lid Hang Grate Lifter onto tool hook When using Storage Tray and Lid place on right side shelf When not using store indoors Lid Tray GrateLifter Tool Basket Hooktoolbasketintofrontpanel ToolBasket 24 464324009 ...

Page 25: ...resection to correctlyLeakTestand performthe Burner FlameCheck LPtankis soldseparately Useonlywithan OPD over fillprotectiondevice equippedLPtank Fillandleakcheckbeforeattaching to grillandregulator PlaceLPtankinto holeinbottomshelfwithtankcollaropeningfacingto side as shown Fingertightentankthumbscrewto holdLP tanksecurelyin place cAuTioN Failureto installtank correctly may allow gashose to be da...

Page 26: ...excessgreasefrominsidefireboxarea greasetray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction inburner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut andLPcylindervalvenot fullyconnected Seeinstructionsoncontrolpaneland...

Page 27: ...n end s of carryovertube s SeeSectionI of ElectronicIgnitionSystem SeeSectionII of ElectronicIgnitionSystem SeeSectionIII of ElectronicIgnitionSystem Uselong stemmatch fireplacematch See Match Lighting sectionof UseandCare Checkforgas in LPcylinder Turnoff knobs wait 30secondsandlightgrill Ifflamesarestilllow turnoff knobsandLPcylindervalve Disconnectregulator Reconnect regulatorandleak test Turno...

Page 28: ...ttoncapassemblyand reinstall making sure threadsarealignedandengagedfully Replacesparkmoduleassembly Removeandreconnectalloutputconnections at moduleandelectrodes module L _ SECTION ill Sparksare present butnot at all electrodesand ornot at fullstrength Outputlead connectionsnot connected Electricalarc between outputwiresandgrill frame Weakbattery Electrodesarewet Electrodescrackedor broken sparks...

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