Kenmore 415.16303800 Use And Care Manual Download Page 1 | Manualshive

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Summary of Contents for 415.16303800

Page 1: ...s or other reproductive harm CAUTION Read and follow all Safety Statements Assembly Instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary Parts Assembly Safety Rules Use and Care Troubleshooting Assembly Questions Call 1 800 241 7548 Parts Ordering Call 1 800 4 MY ...

Page 2: ...uct Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage...

Page 3: ...y or night or schedule a service appointment online The Repair ProtectionAgreement is a risk free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call...

Page 4: ... nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP TankValve Safety Cap RetainerStrap A disconnected LP t...

Page 5: ... Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Usea clean paintbrush and a 50 50 mild soap and water soluti...

Page 6: ...5 and 6 If you are still unable to complete the connection do not use this regulator A Neverremovethreaded orifice at end of valve Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and causea leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a ...

Page 7: ...and splatters A Maximum load for sideburner and side shelf is 10 Ibs A The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is no...

Page 8: ... of the burner and could accidentally ignite with risk of injury Before Your First Cookout Light burners check to make sure they are lit close the lid and warm up grill on HIGH for 15 minutes This curing of paint and parts will produce an odor only on first lighting Burner Flame Check Light burner rotate knobs from HIGH to LOW You should see a smaller flame in LOW position than seen on HIGH Always...

Page 9: ...s with concentrated grill cleaner or use soap and water solution Dry thoroughly and store indoors between cookouts Plastic parts Wash with warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can bewiped away with b...

Page 10: ...o Store in dry location o When LP tank is connected to grill store outdoors in well ventilated space and out of reach of children o Cover grill if stored outdoors o Store grill indoors ONLY if LP tank is turned offand disconnected removedfrom grill and stored outdoors When removing grill from storage follow Cleaning Burner Assembly instructions before starting grill Food Safety Food safety is a ve...

Page 11: ...15902 BurnerAssembly 80010069 FireBox 80014540 ControlKnob 80014405 5ramID 15ramOD Fiber Washer 80015902 6 5ramID 18ramOD FiberWasher 80015902 MountingSideShelf RF LB 80010073 MountingSideShelf LF RB 80010074 SideShelf 80010072 37 4 38 4 39 4 40 2 41 2 42 1 43 1 44 1 45 1 46 1 47 1 48 1 49 1 5O 2 51 1 52 1 1 1 1 Description Part 1 4 20xl 2 Screw 80015902 1 4 20X1 1 4 Screw 80015902 1 4 20FlangeNut...

Page 12: ...45 36 _ 21 4 _ _ 34 16 18 52 8 9 43 40 21 lO 40 21 21 42 32_ 12 30 26 22 I0 _ _ _I _Jll 21 11_ _ _1o 11_ I0_ 21j _ 11 j2 48 8 _ 10 15 _ 21 24 j 34 7 _ 12 464721508 14 ...

Page 13: ...9 HingePin Qty 2 LeftFrontLeg Curve _ C _ Left BackLeg o Straight _ S UpperLeg 10 jll 11 10 24x1 1 4 screw Qty 2 9 SuPP rt t_rac _e t 10 S 10 24flangenut Qty 2 Right Leg Placeotherupperlegas shown Attachupperlegand rightfront leg curve with 10 24x1 1 4 screw and 10 24flange nut Thenattachupperlegandright backleg straight with 10 24x1 1 4 screw and 10 24flange nut Do not tighten Attachsupportbracke...

Page 14: ...ionWire D Upperand Lower FrontPanels Lay front legs down on the floor Fit upperpanelwithtwotabsbetweenlegs Attachwith 10 24x2 screws and 10 24 flange nuts Fit lowerpanelaroundtankexclusionwire andattachwith 10 24x2 screws and 10 24flange nuts 15 10 24x2 screws 15 Qty 8 X 10 10 24flangenut Qty 8 Upper Panel LowerPanel 14 464721508 ...

Page 15: ...nuts BackBrace 11 10 24x1 1 4 screw Qty 6 Remove screws and nuts to attach back brace 10 10 24flangenut Qty 6 Back Brace _ jll Wheels Turnassemblyupsidedown Insertaxlerodthroughwheel legsandotherwheel Attachwitha wheelbushingandhitchpin 17 WheelBushing Qty 1 8 Axle Rod HitchPin Qty 1 Cone side of wheel against leg Wheel 464721508 15 ...

Page 16: ...y 8 Qty 8 Valve Hose Regulatorand Electronic ignitionModule Attachvalve hose regulator assemblyto controlpanelwith 10 24x1 2 screws A Removeignitorcapandplastichexnutfrom moduleassembly Insertmoduleintotheopeningoncontrolpanelandattachwiththe removedhexnut PlaceAAbatteryintomoduleslotwithpositiveend facingoutward Screwignitorcap ontomodule B Unscrew the upperscrewandnut onleftlegand upperfront pan...

Page 17: ...ieldwith 10 24x1 2 screws and 10 24flange nuts HeatShield 21 21 10 24xl 2 Screws Qty 2 10 10 24 flange nuts Qty 2 Tank Retainer Inserttankretainerintoside braceandsecurewithwingscrew 28 WingScrew Qty 1 S Retainer 464721508 17 ...

Page 18: ...arecorrectly engaged If burneris not leveledfrom leftto right adjustthe twoscrewsattachingvalveto controlpanel Attachignitorwire to ignitor B Attachfireboxwith 10 24x1 2 screws 5ramfiber washers and 10 24flange nuts C Pushcontrolknobsontovalvestems C A Burner Assembly Firebox 21 32 10 10 24xl 2 Screws 5mmfiberwashers 10 24Flangenuts Qty 6 Qty 6 Qty 4 Control Knob 21 Valve Venturi Tube Ignitor wire...

Page 19: ... flange nuts Do notfullytighten Attachmountingbracketsto frontof legwith1 4 20x1 2 screws B Fullytightenallscrews Repeat above steps for other side shelf 21 37 39 10 24xl 2 Screws 1 4 20xl 2 screws 1 4 20flangenuts Qty 8 Qty 4 Qty 4 38 1 4 20x1 1 4 screws Qty 4 MountingBracket ShelfSupport SideShelf 39 37 464721508 19 ...

Page 20: ... 24Flangenuts Qty 4 Qty 8 Qty 4 21 10 24xl 2 Screws Qty 0 10 Lid Handleand Upper Hinges Attachhandleto lidwith6 5mmfiber washers and 10 24screws Attachupperhingesto backof lid using 10 24x1 2 screws 5ramfiber washers and 10 24flange nuts Hingesshould curvedownwardwhenproperlyinstalled Do not tightenupperhingescrews Handle 32 10 5mmfiberwashers 10 24Flangenuts I _ 33 Qty 8 Qty 4 I 4 33 6 5mmfiberwa...

Page 21: ...box aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Tighten lid hinge screws 8 HitchPins Qty 2 HingePins Qty 2 HeatTent Place heat tent over screws in firebox HeatTent 464721508 21 ...

Page 22: ...aypivotwire intoholesinsidesof grilllid Insertendsof SwingAwaylegwire intoholesinsidesof firebox NOTE Pivotandlegwires runningside to side shouldbeunderwiresrunningfront to back Ifpivotand legwiresareon top SwingAwayis installedupside down SwingAway PivotWire Leg 22 464721508 ...

Page 23: ...ulator SeeUseand Care section to correctly Leak Test and perform the Burner FlameCheck Tankcollaropeningmustfaceto frontof grill Loosenwing nutfromtankretainerbracket Set bottomof tankinto notchesinthe tankbracket Fit tankretainerbracketontotankcollarand tightenthe wingnut m CAUTioN ZL Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow g...

Page 24: ...utandLPtankvalvenotfully connected ELECTRICALISSUES Electrode crackedor broken sparksat crack Electrode tip not in properposition Wireand orelectrodecoveredwith cookingresidue Wiresarelooseordisconnected Wiresareshorting sparking between ignitorandelectrode Turnoffcontrolknobsand LPtankvalve Leavelidopento allow flamesto diedown Afterfire is out andgrillis cold removeburner and inspectfor spiderne...

Page 25: ...Replaceignitor Inspectwire insulationandproperconnection Replacewiresif insulationis broken See Match Lighting sectionof UseandCare Checkfor gas inLPtank Turnoff knobs wait30secondsandlight grill Ifflamesarestilllow turnoff knobsand LPtankvalve Disconnectregulator Reconnect regulatorandleak test Turnon LPtankvalve wait30 secondsand thenlightgrill Turnoff knobsandLPtankvalve Disconnect couplingnutf...

Page 26: ...odescrackedor broken sparksat crack Checkto insurethreadsare properlyengaged Button shouldtravelupand down withoutbinding Ifno sparksaregenerated withnew batteryandgood wireconnections moduleis faulty Areoutputconnections on andtight Areoutputconnections on andtight Ifpossible observegrill in dark location Operate ignitionsystemandlookfor arcingbetweenoutputwires andgrillframe All sparkspresentbut...

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