Kenmore 415.162040 Assembly Instructions/Use And Care Manual Download Page 1

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NO TOOLS

ASSEMBLY

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.

Assembly Questions?
Call 1-800-4-MY-HOME

Parts Ordering:
Call 1-800-366-PART (7278)

CAUTION

• Read and follow all Safety

Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.

• Some parts may contain sharp edges,

especially as noted in these
instructions. Wear protective gloves
if necessary.

WARNING

• Read this manual before cooking on

grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.

• Combustion by-products produced

when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.

463834703

0-4165219

1-18-02)

• Parts

• Assembly

• Safety Rules

• Use and Care

• Troubleshooting

Assembly Instructions/Use and Care Manual

Liquid Propane Gas Grill

with VapoRISER Smoking Tray
Model No. 415.162040

This Grill Is For
Outdoor Use Only

Summary of Contents for 415.162040

Page 1: ...in these instructions Wear protective gloves if necessary WARNING Read this manual before cooking on grill Failure to follow all manufacturer s instructions could result in fire or explosion which could cause property damage personal injury or death Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other repr...

Page 2: ...l electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States only Do not modify for use in any other location Modification will result in a safety hazard DANGER Safety Symbols The symbols and boxes shown below expla...

Page 3: ... Selected Grill Parts From one year after the date of purchase for the designated time periods listed below Sears will replace the following grill parts if they are defective in material or workmanship You will be charged for labor Lifetime of Grill Aluminum Top and Bottom Castings except for paint finish 2 years Burner Assembly WARRANTY SERVICE Warranty service is available by contacting Sears at...

Page 4: ...2 Control Knob 4154559 26 2 Valve Clip 4156172 27 2 1 4 20x1 1 4 Carriage Bolt 4080615 STD532512 28 2 1 4 20 Wing Nut 4080221 STD541625 Key Qty Description Part 29 2 10 24x1 1 4 Carriage Bolt 4080074 30 1 Tank Wire 4151019 31 1 VapoRISER Bar Wire 4151041 32 2 VapoRISER Bar 4500306 33 4 End Cap 4080065 34 1 Side Shelf 4154373 35 4 10 12x1 7 8 Wing Screw 4080096 36 1 Tool Holder 4154377 37 1 Sidebur...

Page 5: ...6 40 51 50 32 32 53 31 16 17 15 14 27 7 49 7 49 27 37 36 1 33 40 6 4 5 4 30 2 5 4 4 6 8 5 5 5 4 5 5 4 12 10 9 19 26 11 4 5 4 5 33 35 18 19 29 25 35 34 52 54 463834703 5 35 19 19 25 26 22 56 55 21 29 20 28 1 3 28 38 4 13 42 40 39 4 41 43 5 7 7 24 23 ...

Page 6: ... Insert legs into base and attach with carriage bolts and plastic wing nuts DO NOT FULLY TIGHTEN Insert midshelf into holes on insides of legs long wires toward left side Fully tighten carriage bolts and plastic wing nuts Leg Assembly Long midshelf wire to left side Base 5 4 USE TOP HOLE IMPORTANT 5 Qty 8 4 Qty 8 ...

Page 7: ...sert wheel hubcap assemblies into bottom holes on left legs Secure beneath base with hitch pins See inset below Push leg extenders into right legs Leg Extender Wheel Hubcap Assembly Completed assembly with hitch pin in axle bolt 7 Qty 2 7 ...

Page 8: ...r and lower front panels together Insert the two pins on lower panel into holes in front of cart base Snap the upper panel over the midshelf wire NOTE Rear view of cart Wheels are to right side Upper panel snaps onto midshelf wire Upper Front Panel Lower Front Panel ...

Page 9: ...slightly to insert opposite end Hook the outer condiment wires into the top holes on front of upper panel then slide remaining wires into panel holes below the condiment shelf Upper Panel Wire Bend slightly to insert NOTE Rear view of cart Wheels are to right side Condiment Wire NOTE front view of cart Wheels are to left side ...

Page 10: ...le in support bar Secure with metal wing nuts Insert carriage bolts through control panel and front holes in support bar Secure with plastic wing nuts Insert ends of tank wire into slots on each side of tank hole in base Lean tank wire toward midshelf 5 Qty 2 28 Qty 2 27 Qty 2 29 Qty 2 27 29 5 28 Grill Bottom Control Panel Assembly Tank Wire Support Bar Center Hole Support Bar Front Hole NOTE Rear...

Page 11: ... bottom with middle section of wires pointing down Rest VapoRISER bars on wire and bar supports at each end of grill bottom NOTE See Use and Care section for alternate bar positions and usage VapoRISER Bar Wire VapoRISER Bar Support VapoRISER Bars Middle section of wire pointing down ...

Page 12: ...ubes Position side shelf onto right legs as shown below and secure with four wing screws Position tool holder onto left front leg and secure with two carriage bolts and plastic wing nuts Use the two outer holes Do not use the middle hole 35 Qty 4 5 Qty 2 4 Qty 2 4 5 End Cap Tool Holder 35 Side Shelf ...

Page 13: ...e into burner tube and snap valve cup into body Note proper tube to valve engagement in figure A Once proper engagement is made fully tighten metal wing nut beneath burner Attach sideburner ignitor wire long wire behind control panel to electrode beneath sideburner See figure B Press sideburner knob firmly onto sideburner valve and place sideburner grate onto body 38 Qty 1 4 Qty 1 40 Qty 2 Sidebur...

Page 14: ...Grill Lid And Handle Assembly Attach grill lid to grill bottom with hinge pins and hitch pins Attach handle to lid with carriage bolts and metal wing nuts 40 Qty 2 51 Qty 2 7 Qty 2 49 Qty 2 Handle 51 40 49 7 Grill Lid ...

Page 15: ...o grate rests in grill bottom Hang grease clip beneath grill bottom To collect grease hang an empty soup can not included from grease clip Leg Wire NOTE Back of SwingAway should be pointing upward Pivot Wire SwingAway Cooking Grate Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage CAUTION Rear view of grill Grease clip hanging un...

Page 16: ...N Tank collar opening must face to front of cart once tank is attached Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using s LP GAS TANK IS SOLD SEPARATELY Fill and leak check tank before attaching to grill and regulator ...

Page 17: ... play LP Tank The LP tank used with your grill must meet the following requirements Use only LP tanks equipped with this type of valve Purchase LP tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT See LP ta...

Page 18: ... and Cap LP Tank Exchange LP Tank Leak Test Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test must be repeated each time LP tank is e...

Page 19: ...ined LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak close LP tank valve and call LP gas supplier or your fire department immediately Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 3 Correct before proceeding 4 Be sure regulator is tig...

Page 20: ...ol knobs and LP tank valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for sideburner and side shelf is 10 lbs A soup can be attached to grease clip and emptied after each use Do not remove soup can until grill has completely cooled If you notice grease or other hot material dripping from grill onto va...

Page 21: ...ee if no click or spark Knobs lock in position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to position then turn back to position Valves should turn smoothly Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only identical Kenmore replacemen...

Page 22: ...n out the burner tubes You may also force a stream of water from a hose nozzle through burner tubes to clean them IF YOU EXPERIENCE THE FOLLOWING 1 2 3 4 STOP Immediately turn off gas at LP tank SOLUTION Wait for grill to cool Cleaning The Burner Assembly Screw Burner Collector Box Valve Burner Tube Spring Electrode Ignitor Wire s Do not use charcoal with this grill A Cleaning The Burner Assembly ...

Page 23: ...lid closed Due to weather conditions cooking times may vary During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures Ignite the burner For slow cooking adjust the control knob to the setting For faster cooking adjust the control knob to the setting Place the food on the side of the cooking grate Because the heat source is only on o...

Page 24: ...y Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear ...

Page 25: ...ick Burgers 1 2 Roast 3 4 lbs Baking Potato whole Onions whole Tomatoes half Corn whole Mushrooms Beef Pork Lamb Poultry Seafood Venison Vegetables Setting Medium Medium Hot Low Medium Low Medium Low Medium Medium Hot Low Medium Medium Low Low Low Medium Medium Hot Medium Hot Low Medium Medium Medium Low Medium Low Low Medium Low Medium Cooking Time Med 7 10 min Well done 10 15 min Rare 3 6 min Me...

Page 26: ...oth Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace ignitor Check to see if LP tank is empty If LP tank is not empty refer to Turn the coupling nut about one half to three quarters additional Reengage burner and valve Reattach spring clips Check steps in assembly instructions Check for gas in LP tank Turn off knobs wait 30 seconds and light grill ...

Page 27: ...bly and reinstall making sure threads are aligned and engaged fully Replace spark module assembly Remove and reconnect all output connections at module and electrodes Remove and reconnect all output connections at module and electrodes If sparks are observed other than from burner s wire insulation may be damaged Replace wires Replace battery with a new AAA size alkaline battery Use paper towel to...

Page 28: ...ssional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electrinics call or go on line for the location of your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day or night U S A...

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