Kenmore 415.16110800 Use And Care Manual Download Page 1

Use and Care Guide

Liquid Propane Gas Grill

Kenmore Model No. 415.16110800

This Grill Is For

Outdoor Use Only

To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.

CAUTION

• Read and follow all Safety 

Statements, Assembly Instructions 
and Use & Care Directions before 
attempting to assemble and cook.

• Some parts may contain sharp edges, 

especially as noted in these 
instructions. Wear protective gloves 
if necessary.

WARNING

• Read this manual before cooking on 

grill. Failure to follow all 
manufacturer’s instructions could 
result in fire or explosion which could 
cause property damage, personal 
injury or death.

• Combustion by-products produced 

when using this product contain 
chemicals known to the State of 
California to cause cancer, birth 
defects, or other reproductive harm.

464810408 • 80015569 • 11-15-07

• Parts

• Assembly

• Safety Rules

• Use and Care

• Troubleshooting

Assembly Questions?
Call 1-800-241-7548

Parts Ordering:

®

Call 1-800-4-MY-HOME

Sears, Roebuck and Co., Hoffman Estates, IL  60179  U.S.A.

©2007 Sears, Roebuck and Co., All Rights Reserved

Printed in China

Summary of Contents for 415.16110800

Page 1: ...oves if necessary WARNING Read this manual before cooking on grill Failure to follow all manufacturer s instructions could result in fire or explosion which could cause property damage personal injury or death Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm 464810408 80015569 11 15 0...

Page 2: ...andling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 o...

Page 3: ...ble operation But like all products it may require repair from time to time That s when having a Repair Protection Agreement can save you money and aggravation Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense Here s what the Repair Protection Agreement includes Expert service by our 10 000 professional repair specialists Unlimited service and no ch...

Page 4: ...y flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas de...

Page 5: ...electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to gas train components can result Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles Connecting Regulator To The LP Tank 1 LP tank must be properly sec...

Page 6: ...MY HOME 4 Brush soapy solution onto areas where bubbles are shown in picture below s Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call Sears for replacement parts at 1 800 4 MY HOME 6 Always close LP tank valve after performing leak test by turning ...

Page 7: ...s to avoid burns and splatters s Maximum load for sideburner and side shelf is 10 lbs s The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled s Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to ...

Page 8: ...o HI position Sideburner Ignitor Lighting If ignitor does not work follow match lighting instructions After Lighting Turn knobs to HI position for warm up Sideburner Match Lighting 1 Open top cover 2 Hold lit match to any port on the burner Push in and turn sideburner knob to HIGH Be sure burner lights and stays lit s Do not lean over grill while lighting 1 Open lid or cover for Side Burner during...

Page 9: ...rated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain grates Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use non abrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive clo...

Page 10: ...ch of children Cover grill if stored outdoors Store grill indoors ONLY if LP tank is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning Burner Assembly instructions before starting grill A Valve Correct burner to valve engagement Burner Tube Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burne...

Page 11: ...0073 38 2 Mounting Side Shelf LF RB 80010074 39 4 1 4 20x1 1 4 Screw 80015912 40 4 1 4 20x1 2 Screw 80015912 41 4 1 4 20 Flange Nut 80015912 42 1 Side Burner Pan 80006246 43 1 Side Burner Assembly 80015910 Key Qty Description Part 44 45 1 Sideburner Clip 80015912 46 1 Wing Nut 80015912 47 3 8X3 8 Self Tap Screw 80015912 48 2 Lower Hinge 80012696 49 2 Upper Hinge 80012695 50 1 Lid Handle 80012224 5...

Page 12: ...13 13 13 13 13 13 13 21 19 19 20 22 24 23 18 18 14 15 16 17 17 17 17 17 17 17 17 25 26 27 28 29 30 31 32 33 27 13 35 36 37 37 38 38 39 39 40 40 41 41 42 44 46 34 27 13 34 47 61 48 48 34 27 13 34 27 13 52 34 27 34 27 50 51 53 54 55 56 57 58 49 49 11 10 34 34 27 27 13 13 61 59 60 12 13 12 13 62 63 27 13 27 27 27 43 45 27 ...

Page 13: ...itch pins A 1 2 Right Leg Place other upper leg as shown Attach upper leg and right front leg curve with 10 24x1 1 4 screw and 10 24 flange nut Then attach upper leg and right back leg straight with 10 24x1 1 4 screw and 10 24 flange nut Do not tighten Attach support bracket with 10 24x1 1 4 screws and 10 24 flange nuts 12 10 24x1 1 4 Screw Qty 2 13 10 24 Flange Nut Qty 2 10 Hinge Pin Qty 2 11 Hit...

Page 14: ...gs Attach with 10 24x2 screws and flange nuts Fit lower panel around tank exclusion wire and attach with 10 24x2 screws and 10 24 flange nuts 10 24 Tank Exclusion Wire Hook tank exclusion wire into legs with opening for LP cylinder on side brace side 3 Tank Exclusion Wire Side Brace Larger opening side 17 10 24x2 Screw Qty 8 13 10 24 Nut Qty 8 17 13 ...

Page 15: ...ts Back Brace Remove screws and nuts to attach back brace Back Brace Side Brace 6 Wheels Turn assembly upside down Insert axle rod through wheel legs and other wheel Attach with a wheel bushing and hitch pin 21 Wheel Bushing7 Qty 1 11 Hitch Pin Qty 1 Axle Rod Wheel Wheel Cone side of wheel against leg 21 11 12 13 12 10 24x1 1 4 Screw Qty 6 13 10 24 Flange Nut Qty 6 ...

Page 16: ... Firebox Support Back of cart 13 10 24 Flange Nut Qty 8 17 10 24x2 Screw Qty 8 17 13 27 10 24X1 2 Screw Qty 2 8 Valve Hose Regulator and Electronic Ignition Module Remove ignitor cap and plastic hex nut from Electronic Ignition module assembly Insert module into the opening on control panel and attach with the removed hex nut Place AA battery into module slot with positive end facing outward Screw...

Page 17: ...y 1 Tank Retainer 30 5 5 9 Heat Shield Attach heat shield with 10 24x1 2 screws and 10 24 flange nuts Heat Shield Back of cart Insert tank retainer into side brace and secure with wing screw 13 10 24 Flange Nut Qty 2 27 10 24X1 2 Screw Qty 2 27 13 ...

Page 18: ... tubes below heat shield Make sure burner tubes are correctly engaged If burner is not leveled from left to right adjust the two screws attaching valve stems to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 screws 5mm fiber washers and 10 24 flange nuts C Push control knobs onto valve stems C Control Knob 27 10 24X1 2 Screw Qty 6 13 10 24 Flange Nut Qty 4 B C 34 27 1...

Page 19: ...Attach back of leg with 1 4 20x1 1 4 screws and1 4 20 flange nuts Do not fully tighten Attach mounting brackets to front of leg with 1 4 20x1 2 screws B Fully tighten all screws Repeat above steps to attach side burner shelf to cart Shelf Support Mounting Bracket 40 1 4 20x1 2 Screw Qty 4 41 1 4 20 Flange Nut Qty 4 Side Shelf Without Hole 39 41 40 A B ...

Page 20: ...ld Attach sideburner ignitor wire C Press sideburner control knob onto valve stem and sideburner grate onto shelf D Attach hinges to back of shelf with 10 24x1 2 screws and 10 24 nuts E A Sideburner Valve Sideburner B 60 47 61 Sideburner Lid 47 8x3 8 Self Tap Screws Qty 3 60 8 32x3 8 Screws Qty 2 61 5mm ID 9mm OD Fiber Washers Qty 4 46 Wing Nut Qty 1 13 10 24 Flange Nut Qty 4 27 10 24X1 2 Screw Qt...

Page 21: ...ack of firebox using 10 24x1 2 screws 5mm fiber washers and 10 24 flange nuts The center flat portion of the hinge should be at the bottom see inset 14 Center flat portion of hinge on bottom 27 34 13 27 10 24x1 2 Screws Qty 4 34 5mm Fiber Washers Qty 8 13 10 24 Flange Nut Qty 4 Back of cart 27 10 24x1 2 Screws Qty 4 34 5mm Fiber Washers Qty 8 13 10 24 Flange Nut Qty 4 Handle Upper Hinge 13 34 27 5...

Page 22: ...onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins See inset 10 Hinge Pins Qty 2 11 Hitch Pins Qty 2 10 11 17 Heat Diffuser Place heat diffuser over screws in firebox Heat Diffuser ...

Page 23: ... of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Attach condiment basket to upper front panel as shown Pivot Wire Swing Away Leg Wire Condiment Basket ...

Page 24: ...ction to correctly Leak Test and perform the Burner Flame Check Tank collar opening must face to front of grill Loosen wing nut from tank retainer bracket Set bottom of tank into notches in the tank bracket Fit tank retainer bracket onto tank collar and tighten the wing nut over fill protection device CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylind...

Page 25: ...P tank valve Return LP tank to gas supplier Turn off LP tank valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Tank Leak Test and Connecting Regulator To The LP Tank Turn off control knobs and LP tank valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cl...

Page 26: ...revention Solution Replace ignitor Inspect wire insulation and proper connection Replace wires if insulation is broken See Match Lighting section of Use and Care Check for gas in LP tank Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then light g...

Page 27: ...If no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect elec...

Page 28: ... and electronics call or go on line for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada Call anytime day or night To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparación a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 1 800 533 6937 1 800 ...

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