Kenmore 16238 Assembly And Operation Manual Download Page 1 | Manualshive

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Summary of Contents for 16238

Page 1: ... and cook CAUTION Some parts may contain sharp edges wear protective gloves if necessary I Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage Customer Service Toll Free 1 800 396 3838 To Installer Assembler Leave these instructions with consumer To Consumer Keep this manual for future reference Sears Roebuck and Co Hoffman Estates IL 60...

Page 2: ...e excludes ignitor batteries and any paint loss or rusting which are either expendable parts that can wear out from normal use in less than a year or are conditions that can be the result of abnormal use accident or improper mainte nance All warranty coverage is void if this grill is used for commercial or rental purposes This warranty gives you specific legal rights and you may also have other ri...

Page 3: ...ES In Canada must conform to CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation In the U S A must conform to National Fuel Gas Code ANSI Z223 1 When deciding where to place your appliance follow these minimum clearance distances to adjacent combustible materials 24 inches 61 cm from side of unit See Figure 2 18 inches 46 cm from back of unit See Figure 2 FOR YOUR O...

Page 4: ...ECTION DEVICE The Type 1 valve is recognizable by the large external thread on the outlet part of the valve Non Type 1 valves do not have these exterior threads Any attempt to connect a regulator with other than the i Mating Type 1 connector recognized by the large black coupling nut or ii Standard 510 P O L fitting by use of adapters or any other means Could result in damage fire or injury and ma...

Page 5: ...ed in the mating Q C C 1 cylinder valve see Figure 6 Turn the right hand threaded Q C C 1 black nut onto the valve in a clockwise motion until there is a positive stop DO NOT USE A WRENCH HAND TIGHTEN ONLY Should the large black thermally sensitive coupling nut be exposed to temperatures above 240 and 300 F it will soften and allow the regulator probe to disengage from the cylinder valve thereby s...

Page 6: ... 1 4 20 X 1 2 Carriage Bolt 2 pieces Black A Shoulder Screw 2 pieces 1 4 20 Large Body Tapered Wing Nut 2 pieces 1 4 20 Wingnut 10 pieces 2 Black 10 24 Wing Nut Push Pin Hinge Clip Sideburner Side Panel Lid 1 piece 2 pieces 1 piece Handle 10 24 Wing Nut Handle 2 pieces 1 4 3 4 Washer 2 pieces 10 24 Wing Nut Cross Lighter 3 pieces Cross Lighter Burner Bagpack Q Tube Spacer Cross Lighter 3 pieces 1 ...

Page 7: ...r and tap on a hard surface until the caster plugs are fully seated Insert caster into holes on outside corner of caster plug as shown Leg Assembly Left Hand shown Locking Caster Non Locking Caster 3 Insert locking casters into the caster plugs on front of leg assemblies and press in until caster is fully seated as shown Console mounting tabs are on front side of leg assemblies 4 Insert non lockin...

Page 8: ...ge bolt Black and wing nut Black Console mounting tab facing up Bottom Pan Bottom Su Tank opening on right side 6 Position right hand leg assembly as shown with console mounting tab facing up Place tank side of bottom pan over bottom support Attach bottom pan with 1 4 20 x 1 2 carriage bolt and wing nut Console mounting tab facing up 1 4 20 Wingnut 1 4 20 X 1 2 Carriage Bolt ...

Page 9: ...7 Position side panels over legs and slide up into position Bottom flange of side panel hooks over bottom support Push against leg assembly Then slide up into position ...

Page 10: ...nt and electronics call or go on line for the location of your nearest Sears Parts Repair Center 1 800 488 1 222 Call anytime day or night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR sM 1 8...

Page 11: ...10 Position console valve assembly over tabs as shown Locate Console on tabs as shown Right side shown Note Check wires from switch harness to ensure that they are not against any sharp surfaces 11 ...

Page 12: ...ews Repeat for second set 12 After joining shelf bracket A and B align holes along bottom flange of brackets with corresponding holes along top edge of casting support Fasten with 2 10 x 1 2 screws Note Bottom flanges on shelf support brackets should point toward interior of grill I I I I 13 Attach second shelf support bracet using 2 10 x 1 2 screws 10 x 1 2Phillips Screw 12 ...

Page 13: ...ure for inside rear Rear View Outside hole Inside hole 16 To install shelf trim tilt grill onto opposite shelf supports align large holes in shelf bracket and shelf witht the small holes in the shelf trim Then place 2 10 x 1 2 truss head screws into larger holes first underneath shelf and tighten securely Front View 17 After securing shelf trim to shelf shelf bracket align large hole on inside fla...

Page 14: ...rt threaded stud on bottom of side burner into slot provided After inserting stud into burner tray attach green ground wire and secure with a 10 wingnut After inserting side burner into burner base insert cooking grid by aligning legs of cooking grid with remaining holes in burner base I I I 20 Second attach side burner tray to side burner base using 4 10 x 1 2 screws holes as shown SEE FIG B 10 x...

Page 15: ...nting brackets insert side burner valve into burner tube of side burner as shown 10 x 1 2 Phillips Screws I I I I I I I I I I I I I I I I I 10 x 1 2 Phillips Screw Side View Rear View 24 After inserting valve orifice into burner tube attach shelf trim using 3 10 x 1 2 phillips screws Steps 16 17 10 x 1F2Phillips Screw Burner Tube Orifice Burner tube must fit over valve orifice as shown 15 ...

Page 16: ...pping screws asshown Insert sideburner knob 8 x 3 8 _ Tapping Screws J Knob Front View 25 Position base casting down over 1 4 20 studs and secure in place with two 1 4 20 large body wing nuts I 16 8 32 x 3 8 Tapping Screw q 1 4 20 Large Body Wing Nut ...

Page 17: ... front holes in the bottom of the base casting Bottom cross lighter just lays loose at this stage of the assembly NOTE Cross lighter top and cross lighter bottom assembly come packaged togetherwith the grillburners These parts should be separated prior to this step f Left side of cross lighter 17 ...

Page 18: ...sting andguiding burner tubeoverorifice invalve seeillustration below Secure burners withthree1 4 20 x 3 4 carriage boltsand1 4 20 Knurlnuts Burner Tube Orifice Burner tube must fit over valve orifice as shown 1 4 20 X 3 4 Carriage Bolt Q 1 4 20 Knurl Nut 18 ...

Page 19: ...nstall crosslighter topplate Secure withthree 10 24 wingnuts Tabs incrosslighter topmustfitinto grooves ontop ofburners asshown inillustration below 10 24 Wine Cross Lighter Spacer IMPORTANT Tabs in cross lighter top fit into grooves on top of burners D Tube Spacer 10 24 Wing Nut 19 ...

Page 20: ...29 InstallHeatDistribution Platebyplacing inposition sothatthesixsupports restonthesixribsin thebasecasting Suppo_ I I I I I I Rib in Base Casting 20 ...

Page 21: ...cure overlay with 2 6 wingnuts 5 Install temperature gauge 6 Place handle ends into handle tube as shown Note Notches in handle tube mate with tab inside handle cap as shown Warming _ andle End Handle Tube Note Keep handle tube aligned with end caps at all times 10 24 Wing Nut 10 Washer 3 8 16 Knurl Nut 6 32 Wing Nut Cooking Grids 7 Then place handle assembly onto lid and secure with washers and 1...

Page 22: ...31 Install grease trayfromrearof grillbysliding grease trayinonsupport railsuntilthe frontofthetraydropsdown overthefrontofthesupport rails o oll 22 ...

Page 23: ...astic ties to bundle the two large terminal wires together and one to bundle the four small terminal wires together 33 After wiring ignitor module ensure that all burner knobs are in the off position before installing the battery Install the battery 34 Snap ignitor module tabs into holes on back left side of front panel as shown NOTE Do not remove ignitor module once installed The plastic mounting...

Page 24: ...tom plate Insert Tank Bracket intoSlotandrotate it90Degrees Slide bracket down overtank ringtohold tankinplace 36 Connect regulator withtankvalve Besurethathoseassembly doesnotcontact thebase casting oranyotherparts which willgethot 24 ...

Page 25: ...and turn right burner knob to SIDE BURNER 1 Open UP cylinder 2 Push in and turn the side burner control knob to HI 3 Depending on which ignitor you have turn or depress ignitor Repeat if necessary 4 If burner does not light immediately within four seconds turn the burner control knob off and wait 5 minutes to clear the gas 5 Repeat steps 1 to 4 If burner still fails to light refer to the Troublesh...

Page 26: ...ish boneless chicken breasts or vegetables Warming racks are also a great place to keep food warm that is already done so you can serve your entire meal at the same time Tip A light application of cooking oil prior to use will help to keep food from sticking to the warming rack CONTROLLING FLARE UPS Some flare up during grilling is desirable to create the smoke which gives grilled food its unique ...

Page 27: ...sole control knobs in the OFF position twist the valve on your propane cylinder 1 turn or the main natural gas valve on DO NOT IGNITE THE BURNERS WHILE PERFORMING THE LEAK CHECK 2 Brush your soap and water solution on all connections and components as outlined above 3 Observe each place for growing bubbles which indicate that a leak is present 4 Shut off the flow of gas while fixing the leak Tight...

Page 28: ...USE AS A CUTTING BOARD COVER YOUR GRILL WHEN IT IS NOT IN USE TO PROTECT THE SHELVES FROM THE OUTDOOR ELEMENTS GRILL EXTERIOR The white spots that may appear on the outside of the casting are caused by the oxidation of the aluminum This oxidation can usually be removed with soap and water If not you can repaint the outside casting using hi heat grill paint GRILL INTERIOR WARMING RACK At least once...

Page 29: ...1 3 8 2 2 2 2 1 8 1 1 1 4 1 1 1 2 4 1 2 1 1 1 1 1 1 1 1 1 4 24 1 1 2 1 2 1 1 1 2 2 2 DESCRIPTION Logo Lid Temperature Gauge Left Hand Handle End Knurl Nut Riaht Hand Handle End v Wing Nut Washer Handle Tube Cast Iron Cooking Grid Wing Nut Cross Lighter Top Plate Spacer Cross Liahter Bottom Plate Electrodes Heat Distribution Plate Knurl Nut Grease Tray Burner Wing Nut Base Casting Left Hand Shelf T...

Page 30: ...Kenmore Propane GasGrill _i 4 Jlie J 1JlvAI W 30 ...

Page 31: ...k for proper air shutter opening in venturis Side Burner Only 5 Console Fire Flame Immediately shut off gas supply at tank valve Allow grill to cool coming up venturi around Remove burners and check venturis and orifices for obstructions console control knobs 6 Grease dripping from base ts grease tray properly installed ts it full of grease Check to ensure bolts are tight washers are in place Chec...

Page 32: ...t and electronics call or go on line for the location of your nearest Sears Parts Repair Center 1 800 488 1 222 Call anytime day or night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR sM 1 88...

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