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Kenmore 122.16431010, Use & Care Manual, Page: 1 / 25

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•Read and follow all Safety, Assembly, 

and Use and Care Instructions in this Guide
before assembling and cooking with this grill.

•Failure to follow all instructions in this Use and Care

Guide may lead to fire or explosion, which could result
in property damage, personal injury or death.

Grill Information Center

Missing Parts? Assembly Questions? 
Operation Problems? Before returning 
grill to store, call 1-800-913-8999.

Tools needed for assembly:

Adjustable wrench (not provided)
Screwdriver (not provided)
7/16” Combination wrench (not provided)

®

Use & Care Guide

This Grill is for Outdoor Use Only

SAVE THESE INSTRUCTIONS!

See our extensive assortment of outdoor living products on-line at

www. Sears. com and www. Kmart . com

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

•

Safety

• Parts
• Use and Care
• Assembly

Charcoal - Gas Combo Grill

Sears Model No.: 122.16431010
Kmart Item No.: 640-01350178-8

© 2010 Sears Brands, LLC 

Printed in China

Summary of Contents for 122.16431010

Page 1: ...ore returning grill to store call 1 800 913 8999 Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided Use Care Guide This Grill is for Outdoor Use Only SAVE THESE INSTRUCTIONS See our extensive assortment of outdoor living products on line at www Sears com and www Kmart com Sears Brands Management Corporation Hoffman Estates IL 6017...

Page 2: ...uced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury death or property damage WARNING Your grill will get very hot Never lean over the cooking area while using your grill Do not touch cooking...

Page 3: ...e your grill A tank of approximately 12 inches in diameter by 18 1 2 inches high is the maximum size LP gas tank to use You must use an OPD gas tank which offers an Overfill Prevention Device This safety feature prevents the tank from being overfilled which can cause malfunction of the LP gas tank regulator and or grill The LP gas tank must be constructed and marked in accordance with specificatio...

Page 4: ...s flow device This purging procedure should be done every time a new LP gas tank is connected to your grill For help with this procedure refer to page 14 Item 4 of If Grill Still Fails To Light or call the Grill Information Center at 1 800 913 8999 Visually check the burner flames prior to each use The flames should look like picture if they do not refer to the cleaning burner tubes and ports see ...

Page 5: ...acket 2pcs M Triangle Bracket 2pcs L Wheel 2pcs K Wheel Axle 1pc J Bottom Panel 1pc I Swivel Caster 1pc H Swivel Caster with Brake G Cart Brace Right 1pc F Cart Leg Back Right 1pc E Cart Leg Front Right 1pc D Cart Brace Left 1pc C Cart Leg Back Left 1pc B Cart Leg Front Left 1pc A Firebox 1pc PACKAGE CONTENTS LIST 5 ...

Page 6: ...ser 3pcs ZG Ash Tray 1pc ZF Grease Cup 1pc ZE 1 5 Volt AA Size Alkaline Battery 1pc ZD Side Shelf 2pcs ZC Charcoal Bin Cover 1pc ZB Gas Tank Barrier Bar 1pc ZA Gas Tank Barrier Bar 1pc Z Cart Beam Back 1pc Y Charcoal Bin Slide 2pcs X Cart Beam Front 1pc W Front Trim Panel 1pc V Charcoal Bin Handle 1pc U Charcoal Bin Front panel 1pc T Charcoal Bin back panel 1pc S Charcoal Bin Right Side Panel 1pc ...

Page 7: ...mponents Hardware Pack Contents 3 1 2 5 32 in x 8 mm Stage Screw KK 9 1 8 1 4 in Flat Washer II 5 1 4 5 32x6mm Flat head screw JJ 3 1 2 1 4 in Flat Washer GG 9 1 8 1 4 in x 18 mm Stage Screw LL 9 1 8 1 4 in x 61 mm Round Head Screw HH 3 1 2 1 4 in Nut FF 1 1 Allen Key EE 30 2 28 1 4 in Lock Washer DD 22 2 20 1 4 in x 15 mm Round Head Screw CC 56 2 54 5 32 in Lock Washer BB 56 2 54 5 32 in x 10 mm ...

Page 8: ... Brace Left D to Cart Leg Front Left B and Cart Leg Back Left C Attach Cart Brace Left D so that flat side will face cart interior and wide lip faces down See Fig 1 NOTE Use Tab on Cart Leg Front Left as indicator of Front Side of Grill during assembly b Use 4 CC Round Head Screws and 4 DD Lock Washers to attach Cart Brace Right G to Cart Leg Front Right E and Cart Leg Back Right F Attach Cart Bra...

Page 9: ...E and Bottom Panel J Use same hardware quantities to connect one Triangle Bracket N to Cart Leg Front Right and Bottom Panel J See Fig 6 b Repeat step 4a to attach Triangle Bracket M to Left Side Front Leg and Bottom Panel and to attach Triangle Bracket N to Left Side Back Leg and Bottom Panel See Fig 6 5 Front Panel Assembly a Use 3 AA Round Head Screws and 3 BB Lock Washers to connect front Pane...

Page 10: ...in Back Panel T tabs into Left and Right Side panel slots See Fig 10 c Use 6 AA Round Head Screws and 6 BB Lock Washers to connect Charcoal Bin Front Panel U to Side Panels and Bottom Panel See Fig 11 Note Connection tabs go on the outside of Side and Bottom panels d Use 2 AA Round Head Screws and 2 BB Lock Washers to attach Charcoal Bin Handle V to Charcoal Bin Front Panel U See Fig 12 Fig 9 Fig ...

Page 11: ... Panel c Attach Front Panel O to Right Front Cart Leg E with 3 AA Round Head Screws and 3 BB Lock Washers See Fig 13 8 Cart Beam Front Assembly a Use 4 AA Round Head Screws and 4 BB Lock Washers to connect Cart Beam Front X to Cart Leg Front Left B and Cart Leg Front Right E See Fig 14 b Use 5 AA Round Head Screws and 5 BB Lock Washers to connect Cart Beam Front X bottom surface to Front Panel O a...

Page 12: ...t face cart exterior 11 Gas Tank Barrier Bar Assembly a Use 2 AA Round Head Screws and 2 BB Lock Washers to secure Gas Tank Barrier Bar ZA to Front Trim Panel W and to Bottom Panel J See Fig 17 b Use 2 AA Round Head Screws and 2 BB Lock Washers to secure Gas Tank Barrier Bar ZB to Bottom Panel J and then to Gas Tank Barrier Bar ZA See Fig 18 Fig 16 Fig 17 Fig 18 12 Z AA BB ZA W AA BB J ZB AA BB BB...

Page 13: ... Fig 20 b Use 4 CC Round Head Screws and 4 DD Lock Washers to securely attach Firebox to Cart Frame Left D and Cart Frame Right G See Fig 21 c Insert Crank Handle ZN through hole in Firebox control panel and screw it into threaded socket for raising Charcoal Tray 14 Side Shelves Assembly Use 4 LL Stage Screws to attach one Fold Down Side Shelf ZD to Back Right Cart Leg F and Front Right Cart Leg E...

Page 14: ...l firebox See Fig 24 17 Installing Cooking Components IMPORTANT Before cooking on your grill the first time wash cooking grids and cooking rack with warm soapy water Rinse and dry thoroughly Season with cooking oil regularly After cooking is completed turn grill to HIGH setting for 3 to 5 minutes to burn off excess grease or food residue a Install Heat Diffusers ZH above burners so that holes in d...

Page 15: ...stop Fig 27 Do not use a wrench to tighten because it could damage the quick coupling nut and result in a hazardous condition 6 Open tank valve fully counterclockwise once tank and regulator are securely connected Use a soapy water solution to check all connections for leaks before attempting to light your grill once tank and regulator are securely connected If a leak is found turn tank valve off ...

Page 16: ...bubbles appear in the solution the connections are not properly sealed Check each fitting and tighten or repair as necessary 4 If you have a gas connection leak you cannot repair turn gas OFF at supply tank disconnect fuel line from your grill and call 1 800 913 8999 or your gas supplier for repair assistance 5 Also apply soapy solution to the tank seams See below If growing bubbles appear shut ta...

Page 17: ...ct regulator from LP gas tank Let unit stand for 5 minutes Reconnect regulator to the LP gas tank Turn the tank valve on slowly until to open Open the grill lid Push and turn any control knob to HIGH Turn control knobs to HIGH until all the burners are lit You may start to use the grill 5 If all checks or corrections have been made and you still have questions about operating your gas grill call t...

Page 18: ...rce and observe burner flame for correct operation Cleaning Exterior Surface We suggest you wash your grill using a mild soap and warm water solution You can use a wash cloth or sponge for this process Do not use abrasives or a brush that might remove finish during the cleaning process Cleaning Exterior Stainless Steel Surfaces Weathering and extreme heat can cause exterior stainless steel surface...

Page 19: ... for damage cracks or holes and if such damage is found order and install a new burner After installation check to ensure that gas valve orifices are correctly placed inside the ends of the burner tubes Troubleshooting PROBLEMS WHAT TO DO Check to see if LP tank is empty Clean wires and or electrode by rubbing with alcohol and clean swab Wipe with dry cloth Make sure the wire is connected to elect...

Page 20: ...ended until the grill cools completely DO NOT move the unit while in use or while ashes are still hot Allow the unit to cool completely before moving or storing NEVER use gasoline or other highly volatile fluids as a starter Always wait for any charcoal flames to subside before placing food on cooking grid Charcoal Grill Information Dispose of cold ashes by wrapping them in a heavy duty aluminum f...

Page 21: ...ed on the left or right side of your grill with the burner lit on the opposite side Flare ups The fats and juices dripping from grilled food can cause flare ups Since flare ups impart a favorably distinctive taste and color to food cooked cover an open flame they should be accepted up to a point Nevertheless uncontrolled flaring can result in a ruined meal WARNING Do not line the bottom of the gri...

Page 22: ...face or until desired amount of doneness Do not leave hamburgers unattended since a flare up could occur quickly Ribs 1 2 or full rack Medium 20 to 40 minutes Grill turning occassionally During last few minutes brush with barbecue sauce turn several times Hot dogs NA Medium 5 to 10 minutes Grill turning four times 2 4 minutes on each of four sides Poultry Cut 1 4 to 1 2 pounds Low or Medium 20 to ...

Page 23: ...13 11 10 15 16 17 23 19 72 21 22 24 25 26 27 71 70 68 69 67 66 62 61 60 59 58 57 28 41 56 56 53 28 47 46 48 49 52 30 30 30 29 29 34 33 51 51 38 37 38 37 36 35 39 50 30 30 01 08 32 31 65 64 63 18 40 45 43 42 44 55 54 800 700 600 500 400 300 200 100 800 700 600 500 400 300 200 100 21 73 ...

Page 24: ...51 Wheel 2 16 718 016 Main Control Panel 1 52 718 052 Wheel Axle 1 17 718 017 Pilot Box Cover 1 53 718 053 Cart Beam Back 1 18 718 018 Crank Handle 1 54 718 054 Gas Tank Barrier Bar 1 19 718 019 Regulator LP 1 55 718 055 Gas Tank Barrier Bar 1 20 718 020 Front Baffle 1 56 718 056 Hinge 2 21 718 021 Main Manifold 1 57 718 057 Charcoal Bin Cover 1 22 718 022 Pulse Igniter Module 1 58 718 058 Ash Tra...

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