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KENCO Kenlift

®

 Operation Manual 

 

Section I.

 

General Information 

 

May we take this opportunity to thank you for purchasing the KENCO Kenlift

®

 

highway median barrier wall handling system.  The Kenlift

® 

System provides the ultimate in 

below the hook concrete highway barrier handling versatility.  The Kenlift

® 

is quality 

engineered to provide years of trouble free, low maintenance performance.  

Please read and 

fully understand this manual and any additional attached documentation before 
attempting to setup, operate or maintain the Kenlift

®

 system

 

 

This manual should be made available to all persons who may use or maintain the 

Kenlift

®

 system.   For additional information, please feel free to contact the service department 

at Kenco at 1-800-653-6069

    

 

Section II.

 

Safety  

 

A.

 

General 

 

1.

 

Safety practices described in this manual are intended as guidelines for safe operation under 
most conditions and are supplementary to any and all rules and/or laws governing any aspect 
of the KENCO Kenlift

®

 operation that are in force in your area. 

 
2.

 

Before operating the KENCO Kenlift

®

, you should have a clear understanding of said laws and 

regulations to ensure compliance. 

 

3.

 

Throughout this manual there are parts tagged with one or more of the following safety 
warnings.  Particular care must be exercised with regard to these statements. 

 

   

 
 
 
 
 
 

 

 
 
 
 
 
 

B.

 

Personal Safety 

 

1.

 

Wear appropriate protective clothing and related safety equipment including protective glasses, 
hardhat, gloves, protective shoes, hearing protection, and any other equipment/devices dictated 
by job conditions. 

DANGER 

This warning is used where there is a high probability 
of death or serious injury if the instructions are not 
followed correctly. 

 

This warning is used where there is a possibility of 
injury to yourself or others if the instructions are not 
followed correctly. 

 

 WARNING 

       

 

This warning is used where there is a possibility of 
damage to the machine if the instructions are not 
followed correctly. 

 

 CAUTION 

       

 

Summary of Contents for KL9000

Page 1: ...Attachment Solutions KL9000 BARRIER LIFT KL9K6T12V4 Concrete median barrier handling device Operators Manual Conforms to ASME B 30 20 BTH 1 Design Category B Service Class 3 ...

Page 2: ...ntification of Major Components 3 Section IV Setup 3 Section V Operation 5 Section VI Maintenance 7 Section VII Inspection Criteria 8 Section VIII Parts Drawings 9 Section IX Available Options 15 Section X Warranty 16 RECORD INFORMATION HERE FOR REFERENCE MODEL BODY SERIAL NUMBER Notes ...

Page 3: ...onditions and are supplementary to any and all rules and or laws governing any aspect of the KENCO Kenlift operation that are in force in your area 2 Before operating the KENCO Kenlift you should have a clear understanding of said laws and regulations to ensure compliance 3 Throughout this manual there are parts tagged with one or more of the following safety warnings Particular care must be exerc...

Page 4: ...ile in operation C Operation Safety 1 DO NOT ATTEMPT TO OPERATE OR PERFORM MAINTENANCE ON THE Kenlift UNTIL READING AND FULLY UNDERSTANDING THIS MANUAL 2 MAINTAIN SAFE DISTANCE FROM LOAD NEVER ALLOW KENLIFT OR LOAD TO PASS OVER ANY PART OF A PERSON 3 DO NOT USE A KENCO Kenlift THAT HAS BEEN ALTERED ACCIDENTALLY OR INTENTIONALLY IN ANY WAY WITHOUT INSPECTION BY QUALIFIED PERSONNEL 4 DO NOT USE A KE...

Page 5: ...IGHTEN PAD ANGLE BOLTS PAD ANGLE MUST HAVE LIMITED ROTATIONAL FREEDOM AT THIS POINT E Check that all identification and warning labels are present F Attach Kenlift to hoist 1 Use as few rigging components shackles slings chain etc as possible 2 ALL RIGGING COMPONENTS MUST HAVE A WORKING LOAD LIMIT THAT IS EQUAL TO OR GREATER THAN THE COMBINED WEIGHT OF INTENDED LOAD PLUS THE Kenlift LIFT BAIL PAD ...

Page 6: ...ANCES SHOULD ANY COMPONENT USED AS RIGGING TO Kenlift BE OF A RATED CAPACITY LESS THAN THAT OF THE Kenlift 4 DO NOT RIG UNPROTECTED NYLON SLINGS OR WIRE ROPE DIRECTLY THROUGH LIFT BAIL 5 IF USING EQUIPMENT OTHER THAN A CRANE USE RIGGING OF SUFFICIENT LENGTH TO PREVENT CONTACT BETWEEN Kenlift AND EQUIPMENT ...

Page 7: ... lift cable Note avoid undue slamming of the Kenlift into open position to prolong actuator life 10 Remove Kenlift Kenlift is latched in open position automatically Manipulation of the Kenlift by ground personnel for the purpose of alignment with load shall only be done with Kenlift suspended above the wall KEEP ALL HANDS AWAY FROM Kenlift DURING OPERATION DANGER Pads and surfaces of the load that...

Page 8: ... DRAG LOADS G DO NOT ALLOW LOAD BARRIER SECTION TO CONTACT ANY SURFACE OBJECT WHILE BEING HANDLED The Kenlift barrier handling device produces grip proportional to and dependent on the weight of the barrier wall It is for this reason that while in operation the Kenlift and wall NEVER be allowed to contact other items DANGER Tip The majority of wear on the Kenlift pads and associated components res...

Page 9: ...ll pad mounting bolts and nuts are tight b Verify freedom of rotation for pad angle c Ensure that pad material is sound and not de laminated from backing plates d Ensure that pad mounting bolt heads are min 3 32 below the surface of the pad e Ensure pads are clean and free of any foreign material or substance B Annually 1 Remove pivot bolts and washers coat with grease 2 Inspect holes pins bolts e...

Page 10: ...d burrs are not accounted for as cross sectional area See ill 2 Holes a Any members through which bolted or pinned connections pass shall be replaced if a 10 loss in cross sectional area from the original member s can be demonstrated Note cross section of welds mushroomed wear faces and burrs are not accounted for as cross sectional area 3 Pins Bolts a Any visible deformation of a pin shaft or bol...

Page 11: ...KENCO Kenlift Operation Manual Section VIII Parts Drawings ...

Page 12: ...170 State Route 271 Ligonier PA 15658 1 800 653 6069 KENCO Kenlift Operation Manual 10 2 11 1 3 4 5 6 7 8 ...

Page 13: ...KENCO Kenlift Operation Manual CROSS SECTIONAL DESIGNATIONS ...

Page 14: ...170 State Route 271 Ligonier PA 15658 1 800 653 6069 KENCO Kenlift Operation Manual 12 ...

Page 15: ...and understood the operating manual DO NOT lift loads higher than necessary DO NOT alter or modify this equipment DO NOT use lifter for other than designated purposes DO NOT lift unbalanced loads DO NOT allow load to contact other objects while suspended INSPECT LIFTER PRIOR TO EACH USE WARNING 25 Read and understand operator s manual before using this equipment Failure to follow operating and mai...

Page 16: ...UATOR 11 1 1 MEDIUM ACTUATOR BODY 11 2 1 MEDIUM ACTUATOR SHAFT 11 3 2 MEDIUM ACTUATOR PIN 11 4 2 1 4 20 X 1 4 SET SCREW 11 5 2 MEDIUM ACTUATOR COVER 11 6 2 10 24 X 7 8 SOCKET HEAD SCREW 11 7 2 10 24 NYLOCK NUT 11 8 1 MEDIUM RECEIVER BLOCK 12 2 5 X 1 5 BOLT 13 4 1 00 X 4 BOLT 14 10 1 00 X 5 BOLT 15 12 3125 X 1 5 BOLT 16 14 1 00 NUT 17 32 1 00 FLAT WASHER 18 12 3125 NUT 19 12 3125 STAR INTERNAL 20 2...

Page 17: ...ided by the hoist operator into the wall The alignment legs then contact the wall surface and align the Kenlift properly with the wall B Leveling link 1 Allows for level handling of single faced asymmetrical median wall sections C Automatic conversion kit 1 Converts semi automatic units to fully automatic operation D Semi automatic conversion kit 1 Converts from automatic operation to semi automat...

Page 18: ...shall not extend to any product that has been misused abused or improperly applied or any defect resulting thereof 5 Defects and corrosion that are the result of improper storage and or maintenance are not warrantable 6 Wear items such as Pads Pins or Lifting bails etc are not considered for warranty claims F Disclaimer 1 THIS WARRANTY IS EXCLUSIVE AND IN LIEW OF ALL OTHER REPRESENTATIONS AND WARR...

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