WeldForce KWF 200S / 0541 – 5
© KEMPPI OY
1.2.2. Connection of system
Page 1: ...Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1931550US 0541 WELDFORCE KWF 200S...
Page 2: ...UNTING AND LOCKING OF WIRE REEL 11 2 5 AUTOMATIC WIRE FEED TO GUN 11 2 6 ADJUSTMENT OF PRESSURE 12 2 7 ADJUSTMENT OF TIGHTNESS OF REEL BRAKE 12 2 8 BURN BACK TIME 12 2 9 GROUND CABLE 12 2 10 SHIELD GA...
Page 3: ...rmation on Kemppi products please contact us or your nearest Kemppi distributor The speci cations and designs presented in this manual are subject to change without prior notice In this document for d...
Page 4: ...play of wire feed speed welding current a Adjustment of wire feed speed b Selection of SETUP parameter a Selection of MIG process 2T 4 T b Changing of basic parameters of the unit SETUP long pressing...
Page 5: ...WeldForce KWF 200S 0541 5 KEMPPI OY 1 2 2 Connection of system...
Page 6: ...6 WELDFORCE KWF 200S 0541 KEMPPI OY 1 2 3 Parts of wire feed mechanism WeldForce KWF200S...
Page 7: ...als include but are not limited to wood clothing sawdust gasoline kerosene paints solvents natural gases acetylene propane and similar articles Compressed gas cylinders are potentially dangerous refer...
Page 8: ...inc mercury or beryllium Do not weld on closed or used barrels drums tanks or other containers unless a quali ed person has tested it and declared it or prepared it to be safe There must be no substan...
Page 9: ...f you need a higher speed you can increase the max wire feed speed to 25 m min 984 ipm by replacing the gear wheel on motor shaft to a bigger one The big gear wheel D40 is delivered with the feed unit...
Page 10: ...welding check in operation instructions of gun used by you that wire guide tube and contact tip of gun are according to manufacturer s recommendation suitable to be used for wire feed diameter and typ...
Page 11: ...s not spill from the reel to sides Straighten about 20 cm 8 in of the wire and see that the end of it has no sharp edges le off if necessary A sharp edge may damage the wire guide tube and contact tip...
Page 12: ...om the reel when the rotation of the reel stops Need for brake force is increased with increase of wire feed speed Since the brake loads for its part the motor you shouldn t keep it unnecessarily tigh...
Page 13: ...id for most of the gas ow regulator types 1 Step aside and open the bottle valve A for a while to blow out possible impurities from the bottle valve 2 Turn the press regulation screw B of the regulato...
Page 14: ...ONTROL PANELS OPERATIONS 3 1 KWF200S OPERATIONS Main switch ON OFF 1 The wire feed unit remains in the OFF position when the power source is switched on thus preventing start up OFF is shown on the di...
Page 15: ...est button opens the gas valve without activating the wire feed or power source By default gas ows for 20 seconds The display shows the remaining gas ow time The default time for gas ow can be adjuste...
Page 16: ...nt and voltage values that were in use when welding was discontinued to the displays MMA 14 Selection of MMA welding is activated by pressing buttons 6 and 7 simultaneously To get back to MIG welding...
Page 17: ...or power 10 A max power of power source NO OPERATION R61 RMT 10 remote control unit for PMT WS gun MIG Setting for wire feed I 1 18 m min 39 3 709 ipm II 1 25m min 39 3 984 ipm Setting for wire feed I...
Page 18: ...ply voltage from KWU failure of uid circulation pressure to rise or an excessive increase in coolant temperature Err 6 Not in use Err 7 Not in use Err 8 Overheating of liquid cooled PMT or WS gun Err...
Page 19: ...end of the tube to the groove of the feed roll Reel brake adjustment Electric connections Oxidised couplings must be cleaned Loose couplings must be tightened Clean dust and dirt from the equipment W...
Page 20: ...19 RMT 10 for PMT MIG gun 6185475 MIG guns PMT 27 3 m 9 8 ft 6252713 PMT 27 4 5 m 14 8 ft 6252714 PMT 32 3 m 9 8 ft 6253213 PMT 32 4 5 m 14 8 ft 6253214 PMT 35 3 m 9 8 ft 6253513 PMT 35 4 5 m 14 8 ft...
Page 21: ...MMT MMT 42W 4 5 m 14 8 ft 6254204MMT MMT 52W 3 m 9 8 ft 6255203MMT MMT 52W 4 5 m 14 8 ft 6255204MMT Interconnecting cables KWF 70 1 8 GH 6260401 KWF 70 1 8 WH 6260403 KWF 70 5 GH 6260405 KWF 70 5 WH 6...
Page 22: ...ler wires Fe Ss 0 6 1 6 mm 023 1 16 Cored wire 0 8 1 6 mm 030 1 16 max size 1 0 1 6 mm 040 1 16 Wire reel max weight 5 kg 11 lb max size 200 mm 7 9 Gun connector Euro Operation temperature range 20 40...
