Kemppi WELDFORCE KWF 200S, Operation Instructions Manual, Page: 2 / 22

2 – WELDFORCE KWF 200S / 0541 © KEMPPI OY
CONTENTS
1. PREFACE ...................................................................................................................... 3
1.1. INTRODUCTION ......................................................................................................... 3
1.2. PRODUCT INTRODUCTION ...................................................................................... 3
1.2.1. OPERATION CONTROL AND CONNECTORS ............................................. 4
1.2.2. CONNECTION OF SYSTEM ......................................................................... 5
1.2.3. PARTS OF WIRE FEED MECHANISM .......................................................... 6
1.3. OPERATION SAFETY ................................................................................................. 7
2. INSTALLATION .............................................................................................................. 9
2.1. ASSEMBLY OF MIG SYSTEM .................................................................................... 9
2.2. ACCESSORIES CORRESPONDING TO WIRE DIAMETER .................................... 10
2.3. MOUNTING OF MIG WELDING GUN ...................................................................... 10
2.4. MOUNTING AND LOCKING OF WIRE REEL ............................................................11
2.5. AUTOMATIC WIRE FEED TO GUN ...........................................................................11
2.6. ADJUSTMENT OF PRESSURE ................................................................................ 12
2.7. ADJUSTMENT OF TIGHTNESS OF REEL BRAKE .................................................. 12
2.8. BURN BACK TIME .................................................................................................... 12
2.9. GROUND CABLE ...................................................................................................... 12
2.10. SHIELD GAS ........................................................................................................... 13
2.10.1. INSTALLING GAS BOTTLE ....................................................................... 13
2.11. MAIN SWITCH I/O ................................................................................................... 14
2.12. OPERATION OF COOLING UNIT, KWU10 ............................................................. 14
2.13. HANGING ................................................................................................................ 14
3. CONTROL PANELS OPERATIONS ............................................................................ 14
3.1. KWF200S OPERATIONS .......................................................................................... 14
4. OPERATIONS OF REMOTE CONTROL UNITS IN KWF WIRE FEED UNIT ............. 17
5. WELDFORCE ERROR CODES ................................................................................... 18
6. SERVICE, OPERATION DISTURBANCES ................................................................. 19
7. DISPOSAL OF THE MACHINE ................................................................................... 19
8. ORDERING NUMBERS ............................................................................................... 20
9. TECHNICAL DATA ...................................................................................................... 22