T1
1920630
1616
Robot Gun Mount
EN
OPERA
TING M
ANU
AL
Page 1: ...T1 1920630 1616 Robot Gun Mount EN OPERATING MANUAL...
Page 2: ...ivery scope 9 8 Transport 9 9 Storage 9 10 Functional description 10 11 Robot Gun Mount T1 installation 10 11 1 The maintenance position of the robot 10 11 2 Fastening robot mount T1 to the robot 11 1...
Page 3: ...manual carefully before using the equipment for the first time For your own safety and that of your work environment pay particular attention to the safety instructions in the manual For more informa...
Page 4: ...e user Keep the operating instructions within easy reach in the location of the device for reference and include the operating instructions when handing over the product Installation operation and mai...
Page 5: ...icing the machine The welding arc and spatter The welding arc harms unprotected eyes Also be careful with reflecting flashes from the arc The welding arc and spatter burn unprotected skin Wear safety...
Page 6: ...embled bridged or otherwise bypassed During welding work outdoors use suitable protection against the weather conditions Check the electrical device for any damage and for proper functioning in accord...
Page 7: ...un 500 w 2 55 kg 6 4 The microswitch Type of voltage DC Voltage rating 24 V peak value Load max 100 mA 6 5 The spring Triggering moment 9 6 Nm Triggering force at 400 mm distance 24 N 2 N Deflection t...
Page 8: ...us conditions the load values must be reduced by 10 20 Applications with above 360 A are possible in connection with the use of liquid cooled Kemppi robot welding guns 6 8 Abbreviations DC Direct curr...
Page 9: ...ordered separately Order data and ID codes for the equipment parts and wear parts can be found in the currentcatalogue Contactdetailsforadviceandforplacingorderscanbefoundonlineat www kemppi com 8 TRA...
Page 10: ...ty circuit In the event of a collision the microswitches interrupt a circuit which can for example shut down the drive units of the robot The signal flow for this operation is carried out through the...
Page 11: ...Cylinder screws M4 10 For fastening robot mount T1 to the robot a robot flange 2 is required It must correspond to the hole pattern of the robot mount 1 and of the robot Proceed as follows 1 Mount rob...
Page 12: ...Proceed as follows 1 Fasten the corrugated hose clamp 3 to the robot 1 with a cylinder screw 2 2 Unscrew the cylinder screws marked 4 such that a gap of approx 5 mm is formed between the clamp halves...
Page 13: ...ce When mounting liquid cooled A7 MIG Gun 500 w and cable assemblies make sure that the mounting bores for the water nipples and the O rings are lubricated Figure 8 Mounting the A7 MIG gun cable assem...
Page 14: ...e 2 as far as it will go and allow the bellows 3 to lock into place in the groove 11 The position numbers in the directions below refer to the following figure showing axis positions 12 Attach the wir...
Page 15: ...2 Insert the A7 MIG G gun neck 1 via the guide grooves into the robot mount 3 as far as it will go 3 Tighten the set screws 4 with a hexagon wrench 2 Tightening torque M 2 5 Nm 11 7 Attaching the A7...
Page 16: ...Gun 500 w welding guns as appropriate 14 MAINTENANCE AND CLEANING Scheduled maintenance and cleaning are prerequisites for a long service life and trouble free operation Once a month thoroughly clean...
Page 17: ...follows 1 Clean 5 with compressed air 2 Unscrew the threaded sleeve 9 and pull it off together with the bellows 1 3 Turn the cover ring 2 to the right as far as it will go and remove it 4 Check the O...
Page 18: ...13 together with the bellows 14 2 Check the O ring 1 for wear and replace it if necessary Before replacing grease the O rings 1 with sealing grease included in the delivery 3 Remove the screw 10 washe...
Page 19: ...little play of the cable assembly between feeder and robot mount Unscrew cable assembly from feeder and reconnect it free of torsion Control line cable assembly or board defective Cable assembly canno...
Page 20: ...disposal the locally applicable regulations laws provisions standards and guidelines must be observed For the welding torch system to be properly disposed of it must be unmounted first 16 2 Materials...
Page 21: ...cooled neck SP600629 M8 For gas cooled neck SP600560 Contact tip Life Wire Hole 0 8 0 9 W007919 0 9 1 05 W007920 1 0 1 15 W006826 1 2 1 4 W006518 1 6 1 8 W007921 Gas nozzle Bottle form NW 16 3 Liquid...
Page 22: ...P600668 Liner chili 2 0 4 7 2 5 m ROBOT EU SP600665 PP Power pin HP Heat protection EU Euro connection 18 CONTACT TIP LIFE The pull in tool accessory serves for the correct mounting of cable assemblie...
Page 23: ...And you know...
