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Kemppi Promig 530, Operation Instructions Manual, Page: 27 / 36

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Kemppi Promig 530 Operation Instructions Manual Download Page 27

Promig 530 / 061 – 

© kemPPi oy

R61

R63

R20

R10, RMT10

R61

R63

R61

mIg

Setting for wire feed:

I  1…18 m/min

II 1…25 m/min

Setting for voltage: 

10 V...max. voltage of power 

source (35...46 V)

SELECTO

Channel selection: 1...5 corresponding 

to settings 1, 4, 6, 8, 10 of knob

Fine adjustment for arc length: 

1...10

SyNERgIC mIg

Setting for power (wire feed speed):

 

according to wire min. ... max.

Fine adjustment for arc length: 

1...10

SyNERgIC 

PuLSED mIg

Setting for power (wire feed speed):

according to wire min. ... max.

Fine adjustment for arc length: 

1...10

mmA

Setting for power:

 

10 A...max. power of power source

no oPeration

R61

mIg

Setting for wire feed:

I  1…18 m/min

II 1…25 m/min

SELECTO

Channel selection: 1...5 corresponds in 

the R10 settings 1, 4, 6, 8, 10 of knob

SyNERgIC mIg

Setting for power (wire feed speed): 

according to wire min. ... max.

SyNERgIC 

PuLSED mIg

Setting for power (wire feed speed): 

according to wire min. ... max.

mmA

Setting for power:

10 A...max.power of power source 

note ! rmt10

no oPeration

4. OPERATIONS OF REmOTE CONTROL uNITS IN 

PROmIg 530 wIRE FEED uNIT

Summary of Contents for Promig 530

Page 1: ...1923412E 0612 ProMig 530...

Page 2: ...ed to gun 13 2 6 Adjustment of pressure 14 2 7 Adjustment of tightness of reel brake 14 2 8 Burn back time 14 2 9 Ground cable 14 2 10 Shield gas 15 2 10 1 Installing gas bottle 15 2 11 Main switch I...

Page 3: ...and respect them when installing operating and servicing the machine 1 2 Product introduction Promig 530 is wire feeder designed for demanding professional use Versatile and easy to use operation func...

Page 4: ...control unit Connection of welding gun EURO Connection for control cable for sub feeder Accessory Cooling liquid connections for gun Accessory Shielding gas connection Supply Snap connector Connection...

Page 5: ...ion cable for remote control 20 Earth cable 21 MMA welding cable 22a MIG gun Air cooled PRO Power source PROCOOL Cooling liquid circulation unit 1 Control cable 1a Control cable Procool 1b Mains cable...

Page 6: ...Promig 530 0612 kemppi oy 1 2 2 Parts of wire feed mechanism Promig 530...

Page 7: ...e feed speed and voltage when needed MIG welding with welding values stored in SELECTO memories 1 Select with selecting switch for method MIG two sequence procedure or MIG four sequenceprocedure 2 Sel...

Page 8: ...trol mode local control remote control or gun control 3 Adjust required MMA current Values are shown in displays 4 Set welding dynamics on position zero or on required position 5 Weld and adjust MMA c...

Page 9: ...G welding 1 Select with selecting switch for method MIG two sequence procedure or MIG four sequence procedure 2 Select with SYNERGIC mode switch the position 3 Set selecting switches for material and...

Page 10: ...arks even several hours after the welding work has been finished Mains voltage Never take welding machine inside a work piece eg container or truck Do not place welding machine on a wet surface Always...

Page 11: ...lding cable connectors of PRO power source 6 Max wire feed speed When the unit is delivered the max wire feed speed is 18 m min which is enough for most welding works If you need a higher speed you ca...

Page 12: ...heck in operation instructions of gun used by you that wire guide tube and contact tip of gun are according to manufacturer s recommendation suitable to be used for wire feed diameter and type in ques...

Page 13: ...change the pressure of feed rolls need not to be released and filler wire goes automatically to correct wire line Make sure that groove of feed roll match the diameter of welding wire used Feed roll g...

Page 14: ...pill from the reel when the rotation of the reel stops Need for brake force is increased with increase of wire feed speed Since the brake loads for its part the motor you shouldn t keep it unnecessari...

Page 15: ...of the gas flow regulator types 1 Step aside and open the bottle valve A for a while to blow out possible impurities from the bottle valve 2 Turn the press regulation screw B of the regulator until n...

Page 16: ...of cooling unit is controlled in such a way that pump is started when welding is started After welding stop pump is rotating for approx 5 min cooling the liquid to ambient temperature Read in operatio...

Page 17: ...emote control connector X11 of wire feed unit If you use the remote control unit R10 adjust wire feed speed or MMA welding current with potentiometer of the R10 and voltage with potentiometer U on pan...

Page 18: ...n you make the arc harder blow and at the same time spatter is increased 9 1 Softer arc Object Minimizing spatter in welding at upper end of recommended currents for electrode 0 Factory setup Normal s...

Page 19: ...you can store welding parameters for memory channels for reutilization You can store to memory five sets of MIG MAG welding values Parameters which can be stored are wire feed speed welding voltage an...

Page 20: ...es which are in memory of the channel in question 5 Set SELECTO mode switch on position ON and channels are in welding use From SELECTO operations go to normal MIG MAG welding by setting the SELECTO m...

Page 21: ...procedure MIG welding with four sequence procedure of welding gun start switch 1 switch pressed shielding gas flow starts 2 switch open welding starts 3 switch pressed welding stops 4 switch open shi...

Page 22: ...is and how much spatter there is With this control you can also optimize the welding result for wire type and shielding gas mixture you are using 9 1 Softer arc Object minimizing spatter 0 Recommendab...

Page 23: ...ire feed speed range is a wire type min and max speed MMA weldig Display is blank at MMA welding I A display MIG MAG welding with independent controls for wire feed speed and voltage Display shows in...

Page 24: ...alues are indicated in display for so long as you are using the WELD DATA switch and are kept in memory until you press again the start switch for gun Testing the gas flow A short press on the switch...

Page 25: ...d max power optimized for each wire correspond to min and max setting of power adjustment potentiometer Set values connected with these min and max powers are shown in set value displays Compensating...

Page 26: ...le compensation is adjusted for each cable MIG welding gun combination only once SYNERGIC PULSED MIG pulsed MIG welding with parameters which are optimized according to filler wire parameters Nine SYN...

Page 27: ...PULSED MIG Setting for power wire feed speed according to wire min max Fine adjustment for arc length 1 10 MMA Setting for power 10 A max power of power source NO OPERATION R61 MIG Setting for wire fe...

Page 28: ...rr 7 on display on delivery COOLER is on air water cooling selection is air welding is allowed use e g with TIG MIG sets 4 Linearize output wfs and voltage as a function of control voltage Output is l...

Page 29: ...cto restores U pot value ML MC panel No crater filling on delivery MX panel selecto does not restore U pot value fine control active 2T MIG without panel ML panel Crater filling in 4T with synergic PU...

Page 30: ...stopped welding in liquid position of selecting switch S12 of air liquid cooled gun for PROMIG because data communication to cooling unit is broken defect in intermediate cable or in connection Err 7...

Page 31: ...of the tube to the groove of the feed roll Reel brake adjustment Electric connections Oxidized couplings must be cleaned Loose couplings must be tightened Clean dust and dirt from the equipment When...

Page 32: ...necting cable set 10 m 70 mm2 6260313 Interconnecting cable set liquid cooling 10 m 70 mm2 6260314 Cooling hose 0 95 m 4269340 Cooling hose 1 5 m 4269330 Cooling hose 2 m 4296990 Lift hook 4298180 Loc...

Page 33: ...4MMT MMT 52W 3 m 6255203MMT MMT 52W 4 5 m 6255204MMT KMP 400W 6 m 6257406 KMP 400W 10 m 6257410 WS 30W Al 1 2 1 6 6 m 6253046A12 WS 30W SS 1 0 6 m 6253046S10 WS 30W SS 1 2 6 m 6253046S12 WS 30W Al 1 2...

Page 34: ...ction IP 23 C Dimensions without handles length 640 mm width 230 mm height 430 mm Weight 21 kg Changes of speed are carried out by changing gear wheel and jumber block selection on circuit card A001 C...

Page 35: ...rect or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide tubes are not covered Di...

Page 36: ...DERLAND Tel 31 0 76 5717750 Telefax 31 0 76 5716345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6...

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