Kemppi Promig 200 Operation Instructions Manual Download Page 3

PROMIG 200, PROMIG 300 / 0537 – 3

© KEMPPI OY

Promig 200 and Promig 300 are mobile wire feeders designed for dock yards and heavy metal 

industry. PRO multi function power sources are used as power soures for Promig wire feeders. 

Due to operational properties and mechanical durability of wire feeders, Promig 200 and 300 

units are very suitable for  flux-cored wire welding with long intermediate cables. Operations 

of wire feed unit are controlled and adjusted with a microprocessor and a tacho generator of 

wire feed speed. Promig 200 and 300 are based on same technical basic solutions, the units 

are different from each other in the first place in respect of size or filler wire reel. Promig 200 

is designed to be used with filler wire reel of max 200 mm (5kg), whereas Promig 300 is for 

reels of max 300 mm (20 kg).
These operation instructions handle Promig 200 and Promig 300 wire feed units, assembly, 

installation and operation functions of MIG-system.

This equipment’s electromagnetic compatibility (EMC) is designed for use in an indust-

rial  environment. Class A equipment is not intended for use in residential location where 

the electrical power is provided by the public low-voltage supply system.

1.2.1.  Main functions

Main switch 

Adjustment of welding voltage (MIG/MAG) and current (MMA) 

Adjustment of wire feed speed 

Selection of welding method MIG/MAG / MMA  

Regulator/meter for shielding gas flow 

Control of shielding gas

1.   PREFACE

1.1.   INTRODUCTION

Congratulations on having purchased this product. Properly installed Kemppi products should 

prove to be productive machines requiring maintenance at only regular intervals. This manual 

is arranged to give you a good understanding of the equipment and its safe operation. It also 

contains maintenance information and technical specifications. Read this manual from front to 

back before installing, operating or maintaining the equipment for the first time. For further 

information on Kemppi products please contact us or your nearest Kemppi distributor.
The specifications and designs presented in this manual are subject to change without prior 

notice. 
In this document, for danger to life or injury the following symbol is used:

Read the warning texts carefully and follow the instructions. Please also study the Operation 

safety instructions and respect them when installing, operating and servicing the machine.

1.2. PRODUCT INTRODUCTION

Summary of Contents for Promig 200

Page 1: ...1923540E 0537 Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais...

Page 2: ...atic wire feed to gun 11 2 2 5 Adjustment of pressure 12 2 2 6 Adjustment of tightness of reel brake 12 2 2 7 Burn back time 12 2 2 8 Ground cable 13 2 2 9 Shielding gas 13 2 2 10 Installing gas bottl...

Page 3: ...in residential location where the electrical power is provided by the public low voltage supply system 1 2 1 Main functions Main switch Adjustment of welding voltage MIG MAG and current MMA Adjustmen...

Page 4: ...sources X14 PROSYNC 50 Promig 300 Control cable connector for sub feeder motorized gun accessory X15 Welding current connection PRO power source W16 Connection for MMA a Shielding gas connection Snap...

Page 5: ...ension cable for remote control 20 Earth cable 21 MMA welding cable 22a MIG gun air cooled PRO Power source PROCOOL 10 30 Cooling liquid circulation unit Promig 300 Wire feed unit R20 Remote control u...

Page 6: ...R20 Remote control unit 1 Control cable 5 Cooling liquid hose R3 8 Snap connector 8 Shielding gas hose Snap connector 0 9 Welding current cable 12a Promig 100 MIG intermediate cable air cooled 12b Pr...

Page 7: ...PROMIG 200 PROMIG 300 0537 7 KEMPPI OY 1 2 5 Parts of wire feed mechanism included in delivery included in delivery mounted...

Page 8: ...ut from sparks even several hours after the welding work has been nished Mains voltage Never take welding machine inside a work piece eg container or truck Do not place welding machine on a wet surfac...

Page 9: ...5262 liquid cooled MIG system 2 1 3 Connecting cables Connect cables according to gures on pages 5 6 Air cooled system on page 5 Liquid cooled system on page 5 Promig 300 sub feeders on page 6 You can...

Page 10: ...gear wheel 2 1 5 Mounting of Promig 200 300 to boom Wire unit must be mounted to boom in such a way that its chassis is galvanised separated both from swing arm and boom For boom hanging you get with...

Page 11: ...connector A loose connection will heat gun and wire feed unit When you are using liquid cooled gun mount cooling liquid hoses according to g on pages 5 6 Error signal lamp H11 of Promig 200 and 300 un...

Page 12: ...e of feed rolls with the control screw 20 so that the wire is fed into the wire guide tube evently and allows a little braking when coming out from the contact tip without slipping at the feed rolls E...

Page 13: ...is not suitable the welded joint will be sporous Contact your local Kemppi dealer for choosing gas and equipment 2 2 10 Installing gas bottle Always fasten gas bottle properly in vertical position in...

Page 14: ...ource When you turn the switch into I position pilot lamp on the front face is illuminated and the machine is ready for use The equipment is returned to that welding method with which the wel ding was...

Page 15: ...rocedure of welding gun start switch 1 switch pressed welding starts 2 switch released welding stops MIG four sequence procedure hold switch MIG MAG welding with four sequence procedure of welding gun...

Page 16: ...ding start and stops welding if arrival of shielding gas is prevented during welding Red signal lamp is illuminated Welding is prevented until shielding gas pressure is adequate Red signal lamp is not...

Page 17: ...cooled MIG gun The equipment allows welding when you have not connected a switched on PROCOOL cooling unit to equipment see also operations of error signal lamp H11 Liquid cooling This position is us...

Page 18: ...will help to ensure trouble free operation The following maintenance operations should be carried out at least every six months Check The wear of the grooves of the feed rolls Excessive wear of groove...

Page 19: ...200 4299240 W1 1 9 W1 20 m 70 mm2 6260327 PROCOOL 10 6262012 PROCOOL 30 6262016 P30W 6185262 W3 1 9 5 5 W3 20 m 70 mm2 6260337 PROSYNC 50 6231530 MIG intermediate cable air cooled 15 m 6260211 MIG int...

Page 20: ...Euro Euro Operation temperature range 20 40 C 20 40 C Storage temperature range 40 60 C 40 60 C Degree of protection IP 23 IP 23 Dimensions with safety frame length 500 mm 600 mm width 230 mm 225 mm...

Page 21: ...tear non compliance with operating and maintenance instructions connection to incorrect or faulty supply voltage including voltage surges outside equipment spec incorrect gas pressure overloading tran...

Page 22: ...076 5717 750 Telefax 076 5716 345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sale...

Reviews: