Kemppi Promig 200 Operation Instructions Manual Download Page 16

16 – PROMIG 200, PROMIG 300 / 0537

© KEMPPI OY

3.4.  LOCAL CONTROLS

/I - potentiometer R11

 

MIG/MAG: Local control for wire feed speed 0…18 m/min or 0… 

25 m/min (Promig 300) 

MMA welding: Welding current control, 10 A … max current of power source

U - potentiometer R12

 

MIG/MAG: Local control for voltage of PRO power source, 10 V … 

max. MIG voltage of power source 

MMA welding: No operation

3.5.  REGULATION FOR SHIELDING GAS FLOW

Shielding gas flow can be regulated with flow regulator 5…25 l/min. Display is calibrated for 

Ar CO

2

 mixed gas (75% Ar, 25% CO

2

). By other gases the meter error remains within ±10% 

limits compared with real flow. 

 

The gas flow regulator shows within ± 10% limits right only when angle of 

 

deflection is smaller than 15° in regard to vertical. 

Regulate the meter always when the unit is in vertical position. 

Gas flow is read in the centre of swimmer. 

3.6.  SIGNAL LAMP H12 INDICATING MISSING OF 

 

SHIELDING GAS

The unit is equipped with shielding gas guard which by missing of shielding gas 

prevents welding start and stops welding, if arrival of shielding gas is prevented 

during welding. 

Red signal lamp is illuminated: 

Welding is prevented until shielding gas pressure is adequate. 

Red signal lamp is not illuminated:

 

Welding is allowed. 

3.7.  SIGNAL LAMP H11 FOR ERRORS

By Promig 200 and 300 units check by each start, if there are error states in the 

equipment, if error states are observed, the error state is shown by blinking of 

signal lamp  H11 for errors. E.g. one short flash means error code Err 1 and two 

short flashes indicate error code Err 2 etc. 

Error codes are: 

1 short flash, Err 1:  

Promig has gone over to MMA welding, though you have already 

 

selected MMA welding on power source panel. 

2 short flashes, Err 2:  

You are pressing on start switch of gun, when data transmission 

 

between Promig and PRO is broken (defect in control cable or in 

 

connector), or you are pressing on gun switch, when MMA welding 

 

has been selected on control panel of power source. 

4 short flashes, Err 4:  

You are pressing on start switch of gun and selecting switch S12 for 

 

cooling mode is in liquid position and you have forgotten to switch-on 

 

the PROCOOL cooling unit or you have forgotten to connect it to 

 

equipment. 

Summary of Contents for Promig 200

Page 1: ...1923540E 0537 Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais...

Page 2: ...atic wire feed to gun 11 2 2 5 Adjustment of pressure 12 2 2 6 Adjustment of tightness of reel brake 12 2 2 7 Burn back time 12 2 2 8 Ground cable 13 2 2 9 Shielding gas 13 2 2 10 Installing gas bottl...

Page 3: ...in residential location where the electrical power is provided by the public low voltage supply system 1 2 1 Main functions Main switch Adjustment of welding voltage MIG MAG and current MMA Adjustmen...

Page 4: ...sources X14 PROSYNC 50 Promig 300 Control cable connector for sub feeder motorized gun accessory X15 Welding current connection PRO power source W16 Connection for MMA a Shielding gas connection Snap...

Page 5: ...ension cable for remote control 20 Earth cable 21 MMA welding cable 22a MIG gun air cooled PRO Power source PROCOOL 10 30 Cooling liquid circulation unit Promig 300 Wire feed unit R20 Remote control u...

Page 6: ...R20 Remote control unit 1 Control cable 5 Cooling liquid hose R3 8 Snap connector 8 Shielding gas hose Snap connector 0 9 Welding current cable 12a Promig 100 MIG intermediate cable air cooled 12b Pr...

Page 7: ...PROMIG 200 PROMIG 300 0537 7 KEMPPI OY 1 2 5 Parts of wire feed mechanism included in delivery included in delivery mounted...

Page 8: ...ut from sparks even several hours after the welding work has been nished Mains voltage Never take welding machine inside a work piece eg container or truck Do not place welding machine on a wet surfac...

Page 9: ...5262 liquid cooled MIG system 2 1 3 Connecting cables Connect cables according to gures on pages 5 6 Air cooled system on page 5 Liquid cooled system on page 5 Promig 300 sub feeders on page 6 You can...

Page 10: ...gear wheel 2 1 5 Mounting of Promig 200 300 to boom Wire unit must be mounted to boom in such a way that its chassis is galvanised separated both from swing arm and boom For boom hanging you get with...

Page 11: ...connector A loose connection will heat gun and wire feed unit When you are using liquid cooled gun mount cooling liquid hoses according to g on pages 5 6 Error signal lamp H11 of Promig 200 and 300 un...

Page 12: ...e of feed rolls with the control screw 20 so that the wire is fed into the wire guide tube evently and allows a little braking when coming out from the contact tip without slipping at the feed rolls E...

Page 13: ...is not suitable the welded joint will be sporous Contact your local Kemppi dealer for choosing gas and equipment 2 2 10 Installing gas bottle Always fasten gas bottle properly in vertical position in...

Page 14: ...ource When you turn the switch into I position pilot lamp on the front face is illuminated and the machine is ready for use The equipment is returned to that welding method with which the wel ding was...

Page 15: ...rocedure of welding gun start switch 1 switch pressed welding starts 2 switch released welding stops MIG four sequence procedure hold switch MIG MAG welding with four sequence procedure of welding gun...

Page 16: ...ding start and stops welding if arrival of shielding gas is prevented during welding Red signal lamp is illuminated Welding is prevented until shielding gas pressure is adequate Red signal lamp is not...

Page 17: ...cooled MIG gun The equipment allows welding when you have not connected a switched on PROCOOL cooling unit to equipment see also operations of error signal lamp H11 Liquid cooling This position is us...

Page 18: ...will help to ensure trouble free operation The following maintenance operations should be carried out at least every six months Check The wear of the grooves of the feed rolls Excessive wear of groove...

Page 19: ...200 4299240 W1 1 9 W1 20 m 70 mm2 6260327 PROCOOL 10 6262012 PROCOOL 30 6262016 P30W 6185262 W3 1 9 5 5 W3 20 m 70 mm2 6260337 PROSYNC 50 6231530 MIG intermediate cable air cooled 15 m 6260211 MIG int...

Page 20: ...Euro Euro Operation temperature range 20 40 C 20 40 C Storage temperature range 40 60 C 40 60 C Degree of protection IP 23 IP 23 Dimensions with safety frame length 500 mm 600 mm width 230 mm 225 mm...

Page 21: ...tear non compliance with operating and maintenance instructions connection to incorrect or faulty supply voltage including voltage surges outside equipment spec incorrect gas pressure overloading tran...

Page 22: ...076 5717 750 Telefax 076 5716 345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sale...

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