Kemppi PROCOOL 10 Troubleshooting Download Page 2

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TROUBLESHOOTING FOR PRO COOLING UNIT

GENERAL MAINTENANCE OF PROCOOL 10

The amount of use and the working enviroment should be taken into consideration when
planning the frequency of maintenance. Careful use and preventive maintenance will
help to ensure trouble-free operation.

CHECK DAILY!

-

 

amount of cooling liquid 

(NOTE! If cooling liquid has boiled, it must be

      replaced,  because then the solution has lost its metal coats protective effect.)

-     check with test switch that liquid is also returned to reservoir.
-

 

gaskets of welding/liquid cables. 

DON´T USE LEAKING WELDING CABLES OR

      HOSES.

-    condition of connection cables.

The number of systems in operation and the importance of minimize not running time
will determine to what extend consumable- and spare parts will be stocked.
TROUBLESHOOTING CHART

TROUBLE

CAUSE

REMEDY

Indicator lamp H002 is
swicthed on. Pump does not
work, motor does not rotate.

Faulty pumpr, motor does not
rotate or PROCOOL is out of
liquid.

Liquid leakage in cooling
system.

See check point picture.

Repair the pump/pumpmotor
or add cooling liquid.

Repair/change leaking liquid
hose.

Follow the the check point
instructions.

Indicator lamp H001 is swit-
ched on. Liquid circulation
continues.

Cooling liquid is overheated.

Wait until cooling liquid and
PTC is cooled.

MIG/TIG unit stops welding,
liquid circulation continues.

Control cable broke 

during

welding

.

Bad connection in control
cables.

Check that control cables are
properly tightened.

Check all wires with
multimeter that they are not
cut. 

See picture of connector

and cable.

MIG/TIG welding can not be
started.

Control cable broke 

when

welding is not going on.

Bad connection in control
cables.

Check that control cables are
properly tightened.

Check all wires with
multimeter that they are not
cut. 

See picture of connector

and cable.

Summary of Contents for PROCOOL 10

Page 1: ...TROUBLESHOOTING FOR PRO COOLING UNIT General maintenance of procool 10 Troubleshooting chart 1 Troubleshooting chart 2 Connector details Water circulation parts Jumpers Contents page ...

Page 2: ...CHART TROUBLE CAUSE REMEDY Indicator lamp H002 is swicthed on Pump does not work motor does not rotate Faulty pumpr motor does not rotate or PROCOOL is out of liquid Liquid leakage in cooling system See check point picture Repair the pump pumpmotor or add cooling liquid Repair change leaking liquid hose Follow the the check point instructions Indicator lamp H001 is swit ched on Liquid circulation ...

Page 3: ...hten wires from con nection terminal Check supply voltage 220V from connector X1 1 X1 3 on PCB A001 Signal lamp H2 is flashing when there is normal pause in liquid circulation Pressure guard is broke or there is pressure in system See check point picture check point 3 Check funktion of the pressure guard from connector X2 1 X2 2 on PCB A001 with multimeter that S003 is not broken enough pressuer 0...

Page 4: ...opening of reservoir that liquid returned to reservoir and the height of the liquid surface is right check point 4 about 60 mm If any liquid dosen t come from the return hose of liquid check point 1 take contact with nearest KEMPPI authorised service repair shop 3 Continue pressing on switch S2 and adjust the ADJUSTMEN SCREW for pressure check point 2 insuch way that the signal lamp H2 is only jus...

Page 5: ...ATION MANUAL START STOP Short circuit block between X8 1 X8 2 Liquid circulation starts immediately after S001 is switched on Liquid circulation is stopped only if an error is detected or S001 is switched off X9 A short circuit block between X9 1 X9 2 decreases the operation time after welding to 15s NOTE ONLY FOR TEST USE X10 Not in use JUMPERS AND CONNECTORS ON CONTROL CARD A001 X 10 X 9 X 8 T 1...

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