Kemppi Minarc Mig Evo 200 Operating Manual Download Page 20

EN

5. 

Tighten the wire guide in place with the mounting nut.

6. 

Cut the wire guide 2 mm from the mounting nut and file the sharp edges of the cut round.

7. 

Reattach the gun in place and tighten the parts to spanner tightness.

3.3 

TROUBLESHOOTING

Problem cause

The wire does not 
move or wire feed 
entangles

Feed rolls, wire liner or contact tips are defective
•  Check wire mechanism adjustment is not too tight or too loose  
•  Check that the feed roll groove is not too worn 
•  Check that the wire liner is not blocked 
•  Check that the contact tip and wire liner are suitable for the wire size used 
•  Check that spatter is not blocking the contact tip and that the hole is not closed or damaged

The main switch 
indicator will not 
light up

•  The machine has no supply voltage light
•  No electricity connected to the machine
•  Check the mains supply fuses
•  Check the mains cable and plug  

Poor welding results

Several factors affect the welding quality
•  Check that the wire feed is constant
•  Check the trimming settings of welding power control and arc length
•  Check the material selection setting 
•  Check that the earth return clamp is fixed properly, fixing point is clean, and both cable and its 

connections are undamaged

•  Check that the shielding gas is suitable for the wire material used
•  Check the flow of shielding gas from the tip of the welding gun
•  Supply voltage is uneven, too low or too high

Overheating indicator 
is illuminated

The machine has overheated
Normally, this indicates that the device has reached its maximum designed operating temperature. 
The thermostat has become active, switching the welding power off. Allow the unit to cool and the 
machine will soon automatically reset and allow welding to restart.
•  Ensure that cooling air has unrestricted flow.
•  If the machine’s duty cycle has been exceeded, wait for indicator to turn off.
In certain circumstances, this light may also indicate irregularity in the supply voltage.
Too low or high supply voltage.

If the machine’s malfunction is not eliminated with the above measures, contact Kemppi 

service.

3.4 

STORAGE

Store the unit in a clean and dry place. Shield it from rain, and in temperatures exceeding  

+25 °C from direct exposure to sun.

18

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Summary of Contents for Minarc Mig Evo 200

Page 1: ...Brugsanvisning Dansk Gebrauchsanweisung Deutsch Gebruiksaanwijzing Nederlands Manuel d utilisation Fran ais Manual de instrucciones Espa ol Instrukcja obs ugi Polski Manual de utiliza o Portugu s Manu...

Page 2: ......

Page 3: ...OPERATING MANUAL English MinarcMig Evo 200 Kemppi Oy 1110...

Page 4: ...threading the filler wire 9 2 7 3 Reversing polarity 10 2 8 Controls and indicator lights 11 2 8 1 Display in automatic mode 12 2 8 2 Welding power adjustment in automatic mode 12 2 8 3 Arc length tri...

Page 5: ...industry site and repair welding Before use or doing any maintenance work on the machine read the operating manual and keep it for further reference MinarcMig Evo tolerates input voltage fluctuation...

Page 6: ...xture is suitable for stainless steel wires Argon is suitable for welding aluminium and CuSi wires Some filler wires referred to as self shielded form a gas shield from the burning composition of the...

Page 7: ...IP23S allows for outside preserving and storage only NOTE Never use a wet welding machine NOTE Never aim metallic grinding spray sparks towards the equipment 2 3 DISTRIBUTION NETWORK All regular elect...

Page 8: ...inside the welding gun cable When you press the gun trigger shielding gas starts to flow and filler wire feed begins The arc ignites when the filler wire touches the work piece Inside the gun cable th...

Page 9: ...ct the other end of the gas hose to the gas cylinder via a suitable and approved single stage regulator valve where outlet flow rates can be adjusted NOTE Never attempt to connect directly to a compre...

Page 10: ...2 4 3 5 8 6 1 Release the pressure control lever 2 Switch the machine on from the main switch 3 Press the welding gun trigger and drive the feed roll in such a position that the locking screw is clear...

Page 11: ...mm or 1 kg 100 mm filler wire spool with MinarcMig Evo by adding or removing the 200 mm spool adapter 2 5 KG 1 KG 2 2 Attach the wire spool friction plate lock and secure the spool 3 Release the fill...

Page 12: ...ing gun 12 Close the wire cabinet door NOTE When feeding the welding wire into the gun be sure that you are not pointing the gun at anyone and that there isn t anything in front of the gun Also do not...

Page 13: ...lding voltage are adjusted separately Operation mode can be changed with the mode selection button Note that material or sheet thickness selections made in the automatic mode are not valid in manual m...

Page 14: ...l the time Welding voltage and welding current are only visible on the display during welding The last used values remain on the display until welding is restarted or parameter settings are changed Wh...

Page 15: ...ter clockwise You can also adjust the welding power if needed When adjusting the arc length the cross sectional weld joint graphic on the machines display changes correspondingly to either a more conc...

Page 16: ...g It is recommended that you make practice welds before you commence welding your main work piece NOTE The work piece will be very hot Protect yourself and others at all times You can start welding af...

Page 17: ...hort circuit will occur and the arc will be established Keeping the gun trigger depressed the molten weld pool will start to form Begin to travel the gun forwards in a controlled manner and travel spe...

Page 18: ...ly into position ready for transport NOTE The machine should not be used when hanging from the shoulder strap 3 MAINTENANCE NOTE Be careful when handling electrical cables In maintaining the unit take...

Page 19: ...anner 1 Remove the welding gun s gas nozzle contact tip and contact tip adapter 2 With a pneumatic pistol blow dry and filtered compressed air through the wire liner 3 Clean the wire feed mechanism an...

Page 20: ...g power control and arc length Check the material selection setting Check that the earth return clamp is fixed properly fixing point is clean and both cable and its connections are undamaged Check tha...

Page 21: ...vironment and human health 4 ORDERING NUMBERS MinarcMig Evo 200 includes gun cables gas hose and shoulder strap 61008200 Welding gun MMG22 3 m 6250220 Earthing cable and clamp 3 m 6184003 Shielding ga...

Page 22: ...0 1V Power factor at 100 ED 0 99 Efficiency at 100 ED 80 Filler wires Fe solid wire 0 6 1 0 mm Fe cored wire 0 8 1 0 mm Ss 0 8 1 0 mm Al 1 0 mm CuSi 0 8 1 0 mm Wire feed speed adjustment range 1 13 m...

Page 23: ......

Page 24: ...33 1 30 90 04 40 Telefax 33 1 30 90 04 45 sales fr kemppi com KEMPPI GmbH Otto Hahn Stra e 14 D 35510 BUTZBACH DEUTSCHLAND Tel 49 6033 88 020 Telefax 49 6033 72 528 sales de kemppi com KEMPPI SP KA Z...

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