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12 – Master(tig) 2500, 2503, 3500, 3503 MLS

/ 0311

© 

COPYRIGHT

 

KEMPPI

 

OY

Master(tig) 2500, 2503, 3500, 3503 MLS

/ 0311 – 13

© 

COPYRIGHT

 

KEMPPI

 

OY

1. MMA

Select MMA welding by pressing the selection button of MMA welding. The led is lit when 

MMA is on.

2. Arc force

Press the arc force button and you will see the numerical value corresponding to the MMA 

dynamics in the display. Factory setting for all electrode types is zero. You can change the value 

by turning the pulse potentiometer. If numerical value is adjusted negative (-1...9) the arc is sof-

tened, and the amount of spatter decreases when welding at the upper end of the recommended 

current range of the electrode. On the positive side (1...9) the arc is rough. 
In TIG mode, you can select the max. and min. current for the foot pedal (PEDAL LO/HI).

3. Hot start

When pressing the hot start button, you will see on the display the numerical value correspon-

ding to the MMA hot start pulse. You can adjust the value by turning the potentiometer. In TIG 

mode you can select gas test function.

4. TIG welding is selected

4. Welding torch switch 2 sequence function 

Gas flow starts when the torch switch is pressed. After preset pre-gas time welding starts, and 

current will rise to the welding level within the up-slope time. Release the torch switch, and the 

current starts to drop, and after the selected down-slope time the arc is broken. After this, the 

shield gas will flow for the time selected.

4. Welding torch switch 4 sequence function

Gas flow starts when the torch switch is pressed. Release the torch switch. The ignition spark 

ignites the arc, and the current will rise to the welding level within the up-slope time. Press the 

torch switch down, and the welding continues. Release the torch switch, and the current starts to 

drop and after the selected down-slope time the arc is broken. After this, the shield gas will flow 

for the time selected.

5. HF/contact ignition in TIG welding (water fill)

TIG arc can be started either with high frequency (HF) or without (contact ignition). HF ignition 

is chosen by pressing the HF CONTACT button (5) to turn on the HF light. 
If you use water-cooled torch you can fill it with water by pressing the HF CONTACT button 

for more than 2 seconds.

6. Remote control

If you choose to adjust the welding current with a remote control unit you need to connect the 

unit and select the REMOTE button. The panel led switches off and you can select the unit 

(R10, wireless remote control R11T for MMA welding, or foot pedal control R11F). There is 

an automatic recognition of remote control units with potentiometers and only the symbol of a 

connected unit can be chosen. The foot pedal control works only in 2T mode. 

7., 8. and 14. Adjustment of parameters

To select TIG welding parameters you only need to use two buttons: arrow-left and arrow-right. 

Adjustment is done with the potentiometer.  When pressing the RETURN button, adjustment of 

parameters goes straight to welding current. The display shows automatically numeric values 

and the units of the parameters. When you adjust the parameters, you can see the value on the 

numerical display. After 10 seconds, the display will return to the welding current.

Summary of Contents for Master MLS 2500

Page 1: ...Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1910030E 0311...

Page 2: ...ergetic Pulsed TIG welding 8 3 1 4 Long Pulsed TIG welding 8 3 2 Operation functions 8 3 2 1 Power source 8 3 2 2 Function panels MTL MTX MTZ MTM MEL MEX 8 3 2 2 1 Indicator lights 9 3 2 2 2 MMA weldi...

Page 3: ...l materials The equipment consists of a power source function panel TIG welding torch ground cable and an optional cooling unit The cooling unit Mastercool 10 Mastercool 12 is used in water cooled TIG...

Page 4: ...ck that the delivery corresponds to your order and that you have received all necessary instructions for installing and operating the equipment The packaging material is recyclable 2 2 LOCATING THE MA...

Page 5: ...anel behind the securing clips on the machine Then gently push the upper part of the panel into place Make sure that the cables do not get damaged conti nue gently pushing the upper part of the panel...

Page 6: ...8 COOLING UNIT MASTERCOOL 10 MASTERCOOL 12 Cooling liquid is injurious Avoid also contact with skin or eyes In case of injury seek for medical advice Cooling unit Mastercool 10 and Mastercool 12 toget...

Page 7: ...inished welding The following installation instructions are valid for most gas flow regulator types 1 Step aside and open the bottle valve A for a while to blow out possible impurities from the bottle...

Page 8: ...welding current while other pulse parameters are programmed Pulsing frequency is high which guarantees concentrated arc and increased welding speed 3 1 4 Long Pulsed TIG welding b This method gives yo...

Page 9: ...Power On 2 Thermal overload of power source 3 Wrong mains voltage over or under voltage 3 2 2 2 MMA welding panel MEL 1 Remote local control switch 2 Welding current potentiometer 3 Contact TIG weldi...

Page 10: ...ion MMA contact TIG carbon arc gouging broken arc 3 Selection of electrode type 4 Potentiometer for regulation of welding current and other parameters 5 Displays of welding current and other parameter...

Page 11: ...ent displays and regulation TIG welding 3 Selection of hot start MMA and gas test TIG welding 4 Selection of TIG welding 4T and 2T functions of torch switch 5 Selection of HF contact and water fill fu...

Page 12: ...essed Release the torch switch The ignition spark ignites the arc and the current will rise to the welding level within the up slope time Press the torch switch down and the welding continues Release...

Page 13: ...welding current 1 Welding torch switch 4T LOG function only MTX panel When torch switch is pressed current goes to search arc after the switch is released current goes to welding current within the up...

Page 14: ...and pause current percentage remain constant When you adjust the pulse ratio pulse current or pause current the new average wel ding current value is shown on the display 3 2 2 6 TIG welding panel MT...

Page 15: ...itch current goes to search arc A quick press on the switch and current goes to welding current within the upslope time After another short press it goes to Minilog operation and you can select from t...

Page 16: ...tart welding 3 2 5 Remote control memory channels Memory channels are selected by pressing simultaneously both REMOTE and CH button With the remote control you can retrieve saved settings on memory ch...

Page 17: ...o maximum when the pedal is pressed to the bottom The arc is broken when the pedal is released Adjust again if necessary 3 3 COOLING UNIT OPERATION MASTERCOOL 10 MASTERCOOL 12 The operation of cooling...

Page 18: ...vacuum cleaner Do not use compressed air because there is the danger that the dirt is packed even more tightly in the gaps of the cooling profiles Do not use a pressure washer Only an authorised elect...

Page 19: ...ere it is possible to separate the materials for recycling 4 2 ORDERING NUMBERS Master 2500 MLS 6104250 Master 2503 MLS 6102250 Welding cable 35mm 2 5 m 6184301 Earth cable 25mm 2 5 m 6184311 Electric...

Page 20: ...Water cooled torches TTC 200W 4m 627020504 TTC 200W 8m 627020508 TTC 200W 16m 627020516 TTC 250W 4m 627025504 TTC 250W 8m 627025508 TTC 250W 16m 627025516 Panels MEL MMA 6106000 MEX MMA 6106010 MTL T...

Page 21: ...3503 MLS Welding current range MMA 10 A 20 5V 350A 34 0V nominal values TIG 5A 10 0V 400A 26 0V Max welding voltage 45 0V 350A Electrode sizes to be welded 1 5 6 0 mm Welding current control stepless...

Page 22: ...wer approx 10 W External dimensions length 500 mm width 180 mm height 390 mm 650 mm TIG power source cooling unit weight TIG 22 kg MMA 20 kg Cooling unit TIG welding Mastercool 10 Mastercool 12 Connec...

Page 23: ...td Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sales uk kemppi com KEMPPI FRANCE S A S A au capital de 5 000 000 F 65 Avenu...

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