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6 – KEMPOWELD WIRE 400, 550 / 0530

© COPYRIGHT KEMPPI OY

02

K1
K2

R2

K3
X1

01

R1

X1

X3

X2
03

04

3.3 WIRE FEEDER PANELS

Front panel

R1 

Adjustment for wire feed

X1 

Welding gun connector (EURO)

Accessories

KMW timer

Accessory for Kempoweld WIRE 400
Included in delivery of Kempoweld WIRE 550
K1 

Trigger function mode (continuous/hold)

K2 

Welding mode selection  

(continuous/spot/cycle arc)

R2 

Adjustment for welding mode timing 

(spot or cycle time)

KMW sync (Accessory)

K3 

Wire feed adjustment selection 

(panel or push-pull gun)

X1 

Control connector for push-pull gun 

(Binzel / Hulftegger)

Cooling unit connections

01 

Return water connector for gun

02 

Feed water connector for gun

04 

Inlet of water hoses

Rear panel

03 

Shielding gas connector

X2 

Control cable connector 

(Kempoweld or interconnection cable)

X3 

Welding current connection 

(Kempoweld or interconnection cable)

3.4. INSIDE WIRE FEEDER UNIT

K4 

Wire inch switch (wire feed into gun)

R3 

Burn back time adjustment (according to 

filler material and wire feed)

04 

Locking device for wire reel

05 

Box door latch

06 

Box door lock

07 

Wire feed mechanism

Summary of Contents for KEMPOWELD WIRE 400

Page 1: ...KEMPOWELD WIRE 400 WIRE 550 Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922040E 0530...

Page 2: ...NG TO WIRE DIAMETER 8 5 2 MOUNTING OF MIG WELDING GUN 8 5 3 MOUNTING AND LOCKING OF WIRE REEL 8 5 4 ACCESSORY DRAWER 8 5 5 AUTOMATIC WIRE FEED TO GUN 8 5 6 ADJUSTMENT OF PRESSURE 9 5 7 ADJUSTMENT OF T...

Page 3: ...ions and respect them when installing operating and servicing the machine Welding arc and spatters Welding arc hurts unprotected eyes Be careful also with re ecting arc ash Welding arc and spatter bur...

Page 4: ...4 KEMPOWELD WIRE 400 550 0530 COPYRIGHT KEMPPI OY 2 PARTS OF WIRE FEED MECHANISM WIRE WIRE 400 ja WIRE 550...

Page 5: ...200 and 4200W MSD 1 V A metering unit included in delivery of 5500W 3 2 PARTS OF COOLING UNIT KEMPOWELD 4200W AND 5500W S4 Main switch of cooling unit Sw1 Selecting switch for gun s cooling mode Sw2 W...

Page 6: ...ync Accessory K3 Wire feed adjustment selection panel or push pull gun X1 Control connector for push pull gun Binzel Hulftegger Cooling unit connections 01 Return water connector for gun 02 Feed water...

Page 7: ...will cause disturbances and excessive wear for accessories When necessary speed is changed according to following Open tightening lever 20 Remove lower feed rolls 21 Release screw 23 and its washer R...

Page 8: ...estion Too tight a wire guide tube might cause for wire feeder unit a bigger stress than normally as well as disturbances in wire feed Screw snap connector of gun tight that there won t come any volta...

Page 9: ...ed through hole in locking device of reel hub by screwing the control screw 41 with screwdriver Adjust brake force as so big that the wire is not allowed to become too loose on the reel so that it wou...

Page 10: ...NTROL PANELS AND ADJUSTMENTS 6 1 WIRE FEED SPEED POTENTIOMETER R1 The wire feed speed is adjusted steplessly with the potentiometer on the front panel see the paragraph PANELS The potentiometer has th...

Page 11: ...operation or the push pull gun operation For right connections in the gun contact your KEMPPI dealer Installation and mounting In the KMW sync accessories are included the electronics card switch pro...

Page 12: ...ect your eyes with proper eye protection 7 1 REGULAR MAINTENANCE OF EQUIPMENT Kemppi service repair shops make regular maintenance according to agreement The major points in the maintenance procedure...

Page 13: ...Wire feed speed I 0 18 m min 0 18 m min II 0 25 m min 0 25 m min Filler wires Fe Ss 0 6 1 2 mm 0 6 2 4 mm Filler wire 0 8 1 6 mm 1 0 1 6 mm Al 1 0 1 6 mm 1 0 1 6 mm Wire reel max weight 20 kg 20 kg ma...

Page 14: ...T 52W 4 5 m 6255204MMT MT 51W 3 m 6255046 MT 51W 4 5 m 6255047 KMP 400W 6 m 6257406 KMP 400W 10 m 6257410 WS 30W Al 1 2 1 6 6 m 6253046A12 WS 30W SS 1 0 6 m 6253046S10 WS 30W SS 1 2 6 m 6253046S12 WS...

Page 15: ...rantee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide...

Page 16: ...076 5717 750 Telefax 076 5716 345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sale...

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