Kemppi KEMPOWELD WIRE 400, Operating Instructions Manual, Page: 2 / 16

2 – KEMPOWELD WIRE 400, 550 / 0530 © COPYRIGHT KEMPPI OY
CONTENTS
1. PREFACE ...................................................................................................................... 3
1.1. INTRODUCTION ......................................................................................................... 3
1.2. PRODUCT INTRODUCTION ...................................................................................... 3
1.3. OPERATION SAFETY ................................................................................................. 3
2. PARTS OF WIRE FEED MECHANISM WIRE ............................................................... 4
3. KEMPOWELD PANELS ................................................................................................ 5
3.1. OPERATION CONTROL AND CONNECTORS .......................................................... 5
3.2. PARTS OF COOLING UNIT KEMPOWELD 4200W AND 5500W .............................. 5
3.3 WIRE FEEDER PANELS .............................................................................................. 6
3.4. INSIDE WIRE FEEDER UNIT ..................................................................................... 6
4. ASSEMBLY OF KEMPOWELD EQUIPMENT ............................................................... 7
5. INSTALLATION .............................................................................................................. 8
5.1. ACCESSORIES CORRESPONDING TO WIRE DIAMETER ...................................... 8
5.2. MOUNTING OF MIG WELDING GUN ........................................................................ 8
5.3. MOUNTING AND LOCKING OF WIRE REEL ............................................................. 8
5.4. ACCESSORY DRAWER ............................................................................................. 8
5.5. AUTOMATIC WIRE FEED TO GUN ............................................................................ 8
5.6. ADJUSTMENT OF PRESSURE .................................................................................. 9
5.7. ADJUSTMENT OF TIGHTNESS OF REEL BRAKE .................................................... 9
5.8. RETURN CURRENT CABLE ...................................................................................... 9
5.9. COOLING UNIT .......................................................................................................... 9
5.10. SHIELD GAS ............................................................................................................. 9
5.10.1. INSTALLING GAS BOTTLE ......................................................................... 9
6. CONTROL PANELS AND ADJUSTMENTS ................................................................ 10
6.1. WIRE FEED SPEED POTENTIOMETER (R1) ......................................................... 10
6.2. BURN BACK TIME .................................................................................................... 10
6.3. KMW TIMER FUNCTIONS .........................................................................................11
6.4. KMW SYNC ................................................................................................................11
7. OPERATION DISTURBANCES ................................................................................... 12
7.1. REGULAR MAINTENANCE OF EQUIPMENT .......................................................... 12
7.2. DISPOSAL OF THE MACHINE ................................................................................. 12
8. TECHNICAL DATA ...................................................................................................... 13
9. ORDERING NUMBERS ............................................................................................... 14
10. TERMS OF GUARANTEE ......................................................................................... 15