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KEMPOWELD WIRE 400, 550 / 0530 – 15

© COPYRIGHT KEMPPI OY

10. TERMS OF GUARANTEE

Kemppi Oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials 

occur. Guarantee repairs must be carried out only by an Authorised Kemppi Service Agent. Packing, freight and 

insurance costs to be paid by orderer. The guarantee is effected on the date of purchase. Verbal promises which do 

not comply with the terms of guarantee are not binding on guarantor. 

Limitations on guarantee

The following conditions are not covered under the terms of guarantee: defects due to natural wear and tear, non-

compliance with operating and maintenance instructions, connection to incorrect or faulty supply voltage (including 

voltage surges outside equipment spec.), incorrect gas pressure, overloading, transport or storage damage, fire of 

damage due to natural causes i.e. lightning or flooding.

This guarantee does not cover direct or indirect travelling costs, daily allowances or accommodation. Note: Under 

the terms of guarantee, welding torches and their consumables, feeder drive rolls and feeder guide tubes are not 

covered. Direct or indirect damage due to a defective product is not covered under the guarantee. The guarantee 

is void if changes are made to the product without approval of the manufacturer, or if repairs are carried out using 

non-approved spare parts. 

The guarantee is also void if repairs are carried out by non-authorised agents.

Undertaking guarantee repairs

Guarantee defects must be informed to Kemppi or authorised Kemppi Service Agents within the guarantee period. 

Before any guarantee work is undertaken, the customer must provide proof of guarantee or proof of purchase, and 

serial number of the equipment in order to validate the guarantee. The parts replaced under the terns of guarantee 

remain the property of Kemppi. 

Following the guarantee repair, the guarantee of the machine or equipment, repaired or replaced, will be continued 

to the end of the original guarantee period.

Summary of Contents for KEMPOWELD WIRE 400

Page 1: ...KEMPOWELD WIRE 400 WIRE 550 Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922040E 0530...

Page 2: ...NG TO WIRE DIAMETER 8 5 2 MOUNTING OF MIG WELDING GUN 8 5 3 MOUNTING AND LOCKING OF WIRE REEL 8 5 4 ACCESSORY DRAWER 8 5 5 AUTOMATIC WIRE FEED TO GUN 8 5 6 ADJUSTMENT OF PRESSURE 9 5 7 ADJUSTMENT OF T...

Page 3: ...ions and respect them when installing operating and servicing the machine Welding arc and spatters Welding arc hurts unprotected eyes Be careful also with re ecting arc ash Welding arc and spatter bur...

Page 4: ...4 KEMPOWELD WIRE 400 550 0530 COPYRIGHT KEMPPI OY 2 PARTS OF WIRE FEED MECHANISM WIRE WIRE 400 ja WIRE 550...

Page 5: ...200 and 4200W MSD 1 V A metering unit included in delivery of 5500W 3 2 PARTS OF COOLING UNIT KEMPOWELD 4200W AND 5500W S4 Main switch of cooling unit Sw1 Selecting switch for gun s cooling mode Sw2 W...

Page 6: ...ync Accessory K3 Wire feed adjustment selection panel or push pull gun X1 Control connector for push pull gun Binzel Hulftegger Cooling unit connections 01 Return water connector for gun 02 Feed water...

Page 7: ...will cause disturbances and excessive wear for accessories When necessary speed is changed according to following Open tightening lever 20 Remove lower feed rolls 21 Release screw 23 and its washer R...

Page 8: ...estion Too tight a wire guide tube might cause for wire feeder unit a bigger stress than normally as well as disturbances in wire feed Screw snap connector of gun tight that there won t come any volta...

Page 9: ...ed through hole in locking device of reel hub by screwing the control screw 41 with screwdriver Adjust brake force as so big that the wire is not allowed to become too loose on the reel so that it wou...

Page 10: ...NTROL PANELS AND ADJUSTMENTS 6 1 WIRE FEED SPEED POTENTIOMETER R1 The wire feed speed is adjusted steplessly with the potentiometer on the front panel see the paragraph PANELS The potentiometer has th...

Page 11: ...operation or the push pull gun operation For right connections in the gun contact your KEMPPI dealer Installation and mounting In the KMW sync accessories are included the electronics card switch pro...

Page 12: ...ect your eyes with proper eye protection 7 1 REGULAR MAINTENANCE OF EQUIPMENT Kemppi service repair shops make regular maintenance according to agreement The major points in the maintenance procedure...

Page 13: ...Wire feed speed I 0 18 m min 0 18 m min II 0 25 m min 0 25 m min Filler wires Fe Ss 0 6 1 2 mm 0 6 2 4 mm Filler wire 0 8 1 6 mm 1 0 1 6 mm Al 1 0 1 6 mm 1 0 1 6 mm Wire reel max weight 20 kg 20 kg ma...

Page 14: ...T 52W 4 5 m 6255204MMT MT 51W 3 m 6255046 MT 51W 4 5 m 6255047 KMP 400W 6 m 6257406 KMP 400W 10 m 6257410 WS 30W Al 1 2 1 6 6 m 6253046A12 WS 30W SS 1 0 6 m 6253046S10 WS 30W SS 1 2 6 m 6253046S12 WS...

Page 15: ...rantee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide...

Page 16: ...076 5717 750 Telefax 076 5716 345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sale...

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