background image

14 – KEMPOWELD WIRE 400, 550 / 0530

© COPYRIGHT KEMPPI OY

Wire feeder units

Kempoweld WIRE 400 .............................. 621740001

Kempoweld WIRE 550 .............................. 621755001

Units

Kempoweld 3200 ................230/400 V ..... 621532002

Kempoweld 3200W ............230/400 V ..... 621632002

Kempoweld 4200 ................230 V ................ 6215422

Kempoweld 4200 ................400 V ................ 6215424

Kempoweld 4200W ............230 V ................ 6216422

Kempoweld 4200W ............400 V ................ 6216424

Kempoweld 5500W ............400 V ................ 6216554

Accessories:

KMW timer .................................................... 6219200

KMW sync 2 .................................................. 6219150

MSD-1 ........................................................... 6185666

Hub for wheel reel ......................................... 4289880

Branche cable KMP/Kempoweld .................. 3151360

MIG guns

Air-cooled:

MMT 32 ..............................3 m ...........6253213MMT

MMT 32 ..............................4.5 m ........6253214MMT

MMT 35 ..............................3 m ...........6253513MMT

MMT 35 ..............................4,5 m ........6253514MMT

WS 35 (Al 1.2) ....................6 m ............. 6253516A12

WS 35 (SS 1.0) ...................6 m ..............6253516S10

MMT 42 ..............................3 m ...........6254213MMT

MMT 42 ..............................4,5 m ........6254214MMT

KMP 300 .............................6 m .................... 6257306

KMP 300 .............................10 m .................. 6257310

Liquid-cooled:

MMT 30W ..........................3 m ...........6253043MMT

MMT 30W ..........................4,5 m ........6253044MMT

MMT 42W ..........................3 m ...........6254203MMT

MMT 42W ..........................4,5 m ........6254204MMT

MMT 52W ..........................3 m ...........6255203MMT

MMT 52W ..........................4,5 m ........6255204MMT

MT 51W ..............................3 m .................... 6255046

MT 51W ..............................4,5 m ................. 6255047

KMP 400W .........................6 m .................... 6257406

KMP 400W .........................10 m .................. 6257410

WS 30W (Al 1.2-1.6) ..........6 m ............. 6253046A12

WS 30W (SS 1.0) ................6 m ..............6253046S10

WS 30W (SS 1.2) ................6 m ..............6253046S12

WS 30W (Al 1.2-1.6) ..........8 m ............. 6253048A12

WS 30W (SS 1.0) ................8 m ..............6253048S10

WS 30W (SS 1.2) ................8 m ..............6253048S12

WS 42W (Al 1.2-1.6) ..........6 m ............. 6254206A12

WS 42W (SS 1.0) ................6 m ..............6254206S10

WS 42W (SS 1.2) ................6 m ..............6254206S12

WS 42W (Al 1.2-1.6) ..........8 m ............. 6254208A12

WS 42W (SS 1.0) ................8 m ..............6254208S10

WS 42W (SS 1.2) ................8 m ..............6254208S12

Air-cooled interconnection cables

Mounting cables for short distance:

KW 50-1.3-K ................................................. 6260350

Interconnection cables for long distance:

Multimig 50-5-K ............................................ 6260104

Multimig 50-10-K .......................................... 6260106

Multimig 50-5-KH ..................................... 626010401

Multimig 50-10-KH ................................... 626010601

Liquid-cooled interconnection cables

Mounting cables for short distance:

KW 50-1.5-W ................................................. 6260352

KW 95-1.5-W ................................................. 6260391

Interconnection cables for long distance:

KW 50-5-W .................................................... 6260354

KW 50-10-W .................................................. 6260356

KW 50-5-WH ............................................. 626035401

KW 50-10-WH ........................................... 626035601

KW 95-5-WH ................................................. 6260393

KW 95-10-WH ............................................... 6260394

Return current cable

5 m - 50 mm

2

 (part 7) ..................................... 6184511

5 m - 95 mm

2

 (part 7) ..................................... 6184921

9. ORDERING NUMBERS

Summary of Contents for KEMPOWELD WIRE 400

Page 1: ...KEMPOWELD WIRE 400 WIRE 550 Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922040E 0530...

Page 2: ...NG TO WIRE DIAMETER 8 5 2 MOUNTING OF MIG WELDING GUN 8 5 3 MOUNTING AND LOCKING OF WIRE REEL 8 5 4 ACCESSORY DRAWER 8 5 5 AUTOMATIC WIRE FEED TO GUN 8 5 6 ADJUSTMENT OF PRESSURE 9 5 7 ADJUSTMENT OF T...

Page 3: ...ions and respect them when installing operating and servicing the machine Welding arc and spatters Welding arc hurts unprotected eyes Be careful also with re ecting arc ash Welding arc and spatter bur...

Page 4: ...4 KEMPOWELD WIRE 400 550 0530 COPYRIGHT KEMPPI OY 2 PARTS OF WIRE FEED MECHANISM WIRE WIRE 400 ja WIRE 550...

Page 5: ...200 and 4200W MSD 1 V A metering unit included in delivery of 5500W 3 2 PARTS OF COOLING UNIT KEMPOWELD 4200W AND 5500W S4 Main switch of cooling unit Sw1 Selecting switch for gun s cooling mode Sw2 W...

Page 6: ...ync Accessory K3 Wire feed adjustment selection panel or push pull gun X1 Control connector for push pull gun Binzel Hulftegger Cooling unit connections 01 Return water connector for gun 02 Feed water...

Page 7: ...will cause disturbances and excessive wear for accessories When necessary speed is changed according to following Open tightening lever 20 Remove lower feed rolls 21 Release screw 23 and its washer R...

Page 8: ...estion Too tight a wire guide tube might cause for wire feeder unit a bigger stress than normally as well as disturbances in wire feed Screw snap connector of gun tight that there won t come any volta...

Page 9: ...ed through hole in locking device of reel hub by screwing the control screw 41 with screwdriver Adjust brake force as so big that the wire is not allowed to become too loose on the reel so that it wou...

Page 10: ...NTROL PANELS AND ADJUSTMENTS 6 1 WIRE FEED SPEED POTENTIOMETER R1 The wire feed speed is adjusted steplessly with the potentiometer on the front panel see the paragraph PANELS The potentiometer has th...

Page 11: ...operation or the push pull gun operation For right connections in the gun contact your KEMPPI dealer Installation and mounting In the KMW sync accessories are included the electronics card switch pro...

Page 12: ...ect your eyes with proper eye protection 7 1 REGULAR MAINTENANCE OF EQUIPMENT Kemppi service repair shops make regular maintenance according to agreement The major points in the maintenance procedure...

Page 13: ...Wire feed speed I 0 18 m min 0 18 m min II 0 25 m min 0 25 m min Filler wires Fe Ss 0 6 1 2 mm 0 6 2 4 mm Filler wire 0 8 1 6 mm 1 0 1 6 mm Al 1 0 1 6 mm 1 0 1 6 mm Wire reel max weight 20 kg 20 kg ma...

Page 14: ...T 52W 4 5 m 6255204MMT MT 51W 3 m 6255046 MT 51W 4 5 m 6255047 KMP 400W 6 m 6257406 KMP 400W 10 m 6257410 WS 30W Al 1 2 1 6 6 m 6253046A12 WS 30W SS 1 0 6 m 6253046S10 WS 30W SS 1 2 6 m 6253046S12 WS...

Page 15: ...rantee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide...

Page 16: ...076 5717 750 Telefax 076 5716 345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sale...

Reviews: