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KEMPOWELD WIRE 400, 550 / 0530 – 13

© COPYRIGHT KEMPPI OY

8. TECHNICAL DATA

WIRE 400

WIRE 550

Working voltage (safety voltage)

30 VAC

30 VAC

Connection power

150 VA

150 VA

Kuormitettavuus

40 % ED

400 A

- - -

(nominalvalues)

60 % ED

- - -

550 A

100 % ED

260 A

430 A

Operation principle

4-roll drive

4-roll drive

Diameter of feed roll

32 mm

32 mm

Wire feed speed

I

0...18 m / min

0...18 m / min

II

0...25 m / min

0...25 m /min

Filler wires

ø Fe, Ss

0,6...1,2 mm

0,6...2,4 mm

ø Filler wire

0,8...1,6 mm

1,0...1,6 mm

ø Al

1,0...1,6 mm

1,0...1,6 mm

Wire reel

max. weight

20 kg

20 kg

max. size

ø 300 mm

ø 300 mm

Gun connector

Euro

Euro

Operation temperature range

-20...+40°C

-20...+40°C

Storage temperature range

-40...+60°C

-40...+60°C

Degree of protection

IP 23C

IP 23C

Dimensions

lenght

570 mm

570 mm

width

210 mm

210 mm

height

440 mm

440 mm

Weight

12 kg

13 kg

The products meet conformity requirements for CE-marking.

Summary of Contents for KEMPOWELD WIRE 400

Page 1: ...KEMPOWELD WIRE 400 WIRE 550 Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922040E 0530...

Page 2: ...NG TO WIRE DIAMETER 8 5 2 MOUNTING OF MIG WELDING GUN 8 5 3 MOUNTING AND LOCKING OF WIRE REEL 8 5 4 ACCESSORY DRAWER 8 5 5 AUTOMATIC WIRE FEED TO GUN 8 5 6 ADJUSTMENT OF PRESSURE 9 5 7 ADJUSTMENT OF T...

Page 3: ...ions and respect them when installing operating and servicing the machine Welding arc and spatters Welding arc hurts unprotected eyes Be careful also with re ecting arc ash Welding arc and spatter bur...

Page 4: ...4 KEMPOWELD WIRE 400 550 0530 COPYRIGHT KEMPPI OY 2 PARTS OF WIRE FEED MECHANISM WIRE WIRE 400 ja WIRE 550...

Page 5: ...200 and 4200W MSD 1 V A metering unit included in delivery of 5500W 3 2 PARTS OF COOLING UNIT KEMPOWELD 4200W AND 5500W S4 Main switch of cooling unit Sw1 Selecting switch for gun s cooling mode Sw2 W...

Page 6: ...ync Accessory K3 Wire feed adjustment selection panel or push pull gun X1 Control connector for push pull gun Binzel Hulftegger Cooling unit connections 01 Return water connector for gun 02 Feed water...

Page 7: ...will cause disturbances and excessive wear for accessories When necessary speed is changed according to following Open tightening lever 20 Remove lower feed rolls 21 Release screw 23 and its washer R...

Page 8: ...estion Too tight a wire guide tube might cause for wire feeder unit a bigger stress than normally as well as disturbances in wire feed Screw snap connector of gun tight that there won t come any volta...

Page 9: ...ed through hole in locking device of reel hub by screwing the control screw 41 with screwdriver Adjust brake force as so big that the wire is not allowed to become too loose on the reel so that it wou...

Page 10: ...NTROL PANELS AND ADJUSTMENTS 6 1 WIRE FEED SPEED POTENTIOMETER R1 The wire feed speed is adjusted steplessly with the potentiometer on the front panel see the paragraph PANELS The potentiometer has th...

Page 11: ...operation or the push pull gun operation For right connections in the gun contact your KEMPPI dealer Installation and mounting In the KMW sync accessories are included the electronics card switch pro...

Page 12: ...ect your eyes with proper eye protection 7 1 REGULAR MAINTENANCE OF EQUIPMENT Kemppi service repair shops make regular maintenance according to agreement The major points in the maintenance procedure...

Page 13: ...Wire feed speed I 0 18 m min 0 18 m min II 0 25 m min 0 25 m min Filler wires Fe Ss 0 6 1 2 mm 0 6 2 4 mm Filler wire 0 8 1 6 mm 1 0 1 6 mm Al 1 0 1 6 mm 1 0 1 6 mm Wire reel max weight 20 kg 20 kg ma...

Page 14: ...T 52W 4 5 m 6255204MMT MT 51W 3 m 6255046 MT 51W 4 5 m 6255047 KMP 400W 6 m 6257406 KMP 400W 10 m 6257410 WS 30W Al 1 2 1 6 6 m 6253046A12 WS 30W SS 1 0 6 m 6253046S10 WS 30W SS 1 2 6 m 6253046S12 WS...

Page 15: ...rantee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide...

Page 16: ...076 5717 750 Telefax 076 5716 345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sale...

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