KEMPOWELD
4200
4200W
5500W
Operation instructions • english
Gebrauchsanweisung • deutsch
Gebruiksaanwijzing • nederlands
Manuel d’utilisation • français
1922020E
0531
Page 1: ...KEMPOWELD 4200 4200W 5500W Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922020E 0531...
Page 2: ...LATION 8 2 1 Transport and lifting of the machine 8 2 2 Siting the machine 8 2 3 Connection to the mains supply 8 2 4 Welding and return current cables 8 2 5 Operation and use of controls 9 2 5 1 Main...
Page 3: ...hine 1 2 PRODUCT INTRODUCTION The power sources Kempoweld 4200 and 4200W with wire feeder WIRE 400 make together 400 A MIG welding equipment which is suitable for heavy industrial use Kempoweld 5500W...
Page 4: ...e risk and highly dangerous Do not locate the welding machine on wet surfaces Do not take the welding machine inside the work piece i e in containers cars etc Ensure that neither you nor gas bottles o...
Page 5: ...d 4200W MSD 1 V A metering unit included in delivery of 5500W 1 4 2 Parts of cooling unit Kempoweld 4200W and 5500W S4 Main switch of cooling unit Sw1 Selecting switch for gun s cooling mode Sw2 Water...
Page 6: ...selection panel or push pull gun X1 Control connector for push pull gun 1 5 3 Cooling unit connections 01 Return water connector for gun 02 Feed water connector for gun 04 Inlet of water hoses 1 5 4 R...
Page 7: ...welding current cable 2 control cable 3 water hose blue marking 4 water hose red marking 5 shielding gas hose 6 protective hose Marking of interconnection cable item Example KW 50 5 WH KW identi cati...
Page 8: ...coloured green yellow is coupled to connector marked with earth protection symbol If you are using 5 conduc tor cable you must cut the zero conductor to the level of the cable s protective shield Size...
Page 9: ...circuit voltage lower 1 4 1 max 14 6 16 3 V 18 0 20 0 V 2 4 1 max 16 6 18 8 V 20 7 23 0 V 3 4 1 max 19 2 22 0 V 23 8 26 8 V 4 4 1 max 22 5 26 1 V 27 9 32 0 V higher 1 4 1 max 27 1 30 0 V 31 1 33 1 V...
Page 10: ...al voltage due to cable etc losses Accuracy of voltage true value in respect to real value is 4 0 0 2 V by welding values according to the norm Accuracy of current true value in respect to real value...
Page 11: ...ck entry of return water into the tank before welding Pilot lamps Pilot lamp for overheating Hw4 If the cooling water in the tank is overheating the thermal protection will stop the power source Opera...
Page 12: ...ctions in the welding current circuit 4 MAINTENANCE The amount of use and the working environment should be taken into consideration when planning the frequency of maintenance of the machine Careful u...
Page 13: ...class H 180 C H 180 C Operation temperature range 20 60 C 20 60 C Storage temperature range 40 60 C 40 60 C Degree of protection IP 23C IP 23C Cooling unit power 230 V 250 VA 230 V 250 VA Fuse delayed...
Page 14: ...6255203MMT MMT 52W 4 5 m 6255204MMT KMP 400W 6 m 6257406 KMP 400W 10 m 6257410 WS 42W Al 1 2 1 6 6 m 6254206A12 WS 42W SS 1 0 6 m 6254206S10 WS 42W SS 1 2 6 m 6254206S12 WS 42W Al 1 2 1 6 8 m 6254208...
Page 15: ...tee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide tub...
Page 16: ...076 5717 750 Telefax 076 5716 345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sale...
