Kemppi KempoMig FEED 120R Page 1 Operating Instructions Manual Download

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Operation instructions english

Gebrauchsanweisung deutsch

Gebruiksaanwijzing nederlands

Manuel dutilisation français

1922420E

Summary of Contents for KempoMig FEED 120R

Page 1: ...Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922420E...

Page 2: ...sure 11 2 10 Adjustment of tightness of wire reel brake accessory 11 2 11 Ground cable 12 2 12 Shield gas 12 2 12 1 Installing gas bottle 12 3 FEED 420R FUNCTIONS 13 3 1 Function panel 13 3 2 Selectio...

Page 3: ...In this document for danger to life or injury the following symbol is used Read the warning texts carefully and follow the instructions Please also study the Operation safety instructions and respect...

Page 4: ...out from sparks even several hours after the welding work has been finished Mains voltage Never take welding machine inside a work piece eg container or truck Do not place welding machine on a wet sur...

Page 5: ...eeding control unit Welding current output connector Voltage monitoring connector Control panel Wire inch Gas purge Robot controller connector Control cable connector to Feed 120R Gas snap connectors...

Page 6: ...20R wire feeder Connector for motorised gun Welding current cable connector Gas purge Wire inch Snap connector for air blast Euro connector for robot gun Snap connectors for cooling liquid Control cab...

Page 7: ...Kempomig Feed 420R 120R 0429 7 COPYRIGHT KEMPPI OY Feed 120R KEMPOMIG4000WR MSD1 Feed 420R SYNC400 GG400 2 2 UNITS ACCESSORIES CABLES Intermediate cable Kempomig Feed Branch cable Intermediate cable...

Page 8: ...8 Kempomig Feed 420R 120R 0429 COPYRIGHT KEMPPI OY 2 3 PARTS OF WIRE FEED MECHANISM...

Page 9: ...feed disturbances 4 If you mount the Feed 420R onto boom see that the wire feeder unit s chassis is without galvanic contact to boom 5 Max wire feed speed When the unit is delivered the max wire feed...

Page 10: ...ted by moving selecting washer 28 from one side to another in feed roll Feed rolls and wire guide tubes have colour codes in order to make identification easier see table on page 8 feed rolls colour f...

Page 11: ...that the wire does not spill from the reel to sides Straighten the wire at a length of about 20 cm and see that its end has no sharp edges file off if necessary A sharp edge may damage the wire guide...

Page 12: ...heating of connectors and insulations Make sure that the welding gun in your use is designed for max welding current needed Never use a damaged welding gun 2 12 SHIELD GAS Handle gas bottle with care...

Page 13: ...e contents of the bottle The bottle should be filled when the bottle pressure is 2 bar 8 Open needle valve if there is one in the regulator 9 Turn regulation screw B until hose pressure meter G shows...

Page 14: ...f steel 3 5 SELECTING SWITCH OF MAIN CONTROLS Remote control basic controls are made from robotic control unit Local control basic controls are made from potentiometers of the panel 3 6 DISPLAY OF SEL...

Page 15: ...100 CO2 2 1 21 0 8 Fe Ar15 25 CO2 2 2 22 1 0 Fe Ar15 25 CO2 2 3 23 1 2 Fe Ar15 25 CO2 3 1 no program 3 2 no program 3 3 33 1 2 Metal cored wire Ar15 25 CO2 4 1 no program 4 2 no program 4 3 43 1 2 Rut...

Page 16: ...S 4 1 SYNCHRONIZING UNIT SYNC 400 By means of Sync 400 you can connect the push pull gun to the Feed 420R wire feeding control unit Push pull gun is most commonly used for feeding of aluminium wires P...

Page 17: ...Excessive wear of grooves causes wire feed problems Wire guide tubes Badly worn feed rolls and wire guide tubes should be discarded Wire guide tube in the gun should be set as close to the feed rolls...

Page 18: ...monitor cable 4288700 Branch connector 9771637 Intermediate cable assembly 5 m 6260421 10 m 6260425 Earth cable 50 mm2 5 m 6184511 50 mm2 10 m 6184512 Earth cable 70 mm2 5 m 6184711 70 mm2 10 m 61847...

Page 19: ...ter of feed roll 32 mm Wire feed speed I 0 18 m min II 0 25 m min Filler wires Fe Ss 0 6 1 2 mm Filler wire 0 8 1 6 mm Al 1 0 1 6 mm Wire reel max weight 20 kg max size 300 mm Gun connector Euro Opera...

Page 20: ...td Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sales uk kemppi com KEMPPI FRANCE S A S A au capital de 5 000 000 F 65 Avenu...