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Kemppi Flexlite GC, Operating Manual, Page: 2 / 24

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Summary of Contents for Flexlite GC

Page 1: ...Flexlite GC Operating manual EN Flexlite GC Kemppi 1 1921860 2109...

Page 2: ...Connecting gun 8 3 3 Installing and replacing wire liner 9 3 4 Installing and removing grip handle optional 14 4 Operation 15 5 Maintenance 16 5 1 Troubleshooting 18 5 2 Disposal of machine 20 6 Techn...

Page 3: ...amage and harm are indicated with the below symbols Read these sections carefully and follow their instructions Note Gives the user a useful piece of information Caution Describes a situation that may...

Page 4: ...manual EN 2 ABOUT EQUIPMENT The Flexlite GC MIG welding gun equipment consists of 1 Gas nozzle 2 Contact tip 3 Contact tip adapter gas diffuser 4 Insulating ring 5 Gun neck 6 Trigger switch 7 Handle...

Page 5: ...is delivered factory installed with MinarcMig Evo welding equipment 10 Additional grip handle EQUIPMENT IDENTIFICATION Quick Response QR code Device related information or a web link to such informati...

Page 6: ...and replacing wire liner on page 9 Installing and removing grip handle optional on page 14 Before installation and use Make sure that you select appropriate welding gun contact tip and wire liner for...

Page 7: ...ion ring in place 2 Attach the contact tip adapter and tighten it firmly in place With Flexlite GC 253G and GC 223 GMM use a span ner for tightening It is important to tighten the adapter properly to...

Page 8: ...ct disturbances mechanical damage and gas leakage For connecting the gun and applicable extension parts refer also to your welding equipment s instructions If not already preinstalled the wire liner m...

Page 9: ...n the filler wire material changes If you change the filler wire to a different diameter or material change also the feed rolls accordingly Both steel spiral wire liner and DL Chili wire liner can be...

Page 10: ...will go through without stopping With GC 323G only contact tip adapter is required at this stage To ensure that the wire liner is in the correct position temporarily remove the welding gun contact ti...

Page 11: ...nd retainer cone on the wire liner and tighten it temporarily in place for measure 3 Cut the wire liner flush with the sleeve nut end Cut the excess of the steel spiral liner with side cutting pliers...

Page 12: ...cap on the wire liner Tighten the sleeve and end cap in place DL Chili Cutting wire liner and installing sleeve assembly 1 Insert the sleeve nut delivered with the wire liner with the retainer cone on...

Page 13: ...Flexlite GC Operating manual EN 3 Insert first the retainer cone and then the sleeve and end cap on the wire liner Tighten the sleeve and end cap in place Kemppi 13 1921860 2109...

Page 14: ...lable for all Flexlite GC MIG welding guns 1 Keeping the bottom of the grip handle pointing forward fit the inside grooves of the grip handle over the screws on the gun 2 Pull the handle backward to l...

Page 15: ...g welding and wear respiratory pro tection Always check before use that interconnecting cable shielding gas hose earth return lead clamp and mains cable are in serviceable condition Ensure that the co...

Page 16: ...patter build up from the nozzle Check that the rotating neck has not been loosened by turning the neck unintentionally The rotating neck is fixed on threads and if turned enough it comes off Check als...

Page 17: ...Flexlite GC Operating manual EN Test and calibration of operation and performance values when needed Find your closest service workshop at Kemppi website Kemppi 17 1921860 2109...

Page 18: ...k that the filler wire has not run out Check that the filler wire is properly routed through the feed rolls to the wire liner Check that the pressure handle is properly closed Check that the feed roll...

Page 19: ...Check that the shielding gas has not run out Check that the shielding gas flow is unobstructed Check that the gas type is correct for the application Check the polarity of the gun electrode Check tha...

Page 20: ...electronic equipment and their implementation in accordance with national law electrical equipment that has reached the end of its life must be collected separately and taken to an appropriate enviro...

Page 21: ...ting manual EN 6 TECHNICAL DATA Technical data Flexlite GC on the next page For component selection refer to Component selection on page 23 For ordering codes refer to Ordering codes on page 24 Kemppi...

Page 22: ...load capacity test 1 0 1 2 1 0 Stick out length in load capacity test 15 18 15 Filler wire diameters mm Fe 0 8 1 2 0 8 1 2 0 6 1 0 Fe MC FC 0 9 1 2 0 9 1 2 0 9 1 0 Ss 0 8 1 2 0 8 1 2 0 8 1 0 Ss MC FC...

Page 23: ...atibility Model Gas nozzle Contact tip GC 223GMM L61 OD18 D14 non threaded 0 8C1 M6 GC 253G L61 OD18 D14 non threaded 1 0C1 M6 GC 323G L57 OD15 D25 threaded 1 0C1 M10 The letters in the gas nozzle spe...

Page 24: ...GC Operating manual EN 7 ORDERING CODES Flexlite GC Product Ordering code 3 m 3 5 m 5 m Flexlite GC 253G GC253G35 GC253G5 Flexlite GC 323G GC323G35 GC323G5 Flexlite GC 223GMM GC223GMM3 Kemppi 24 1921...

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