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Kelly KLS-N Sinusoidal Brushless Permanent Magnet Motor Controller User

’s Manual

V2.8

Kelly KLS-N Sinusoidal Brushless

Permanent Magnet Motor Controller

User’s Manual

Devices Supported:

KLS2412N

KLS2445N

KLS7218N

KLS2413N

KLS2412NX

KLS7230N

KLS2414N

KLS6018N

KLS7245N

KLS2415N

KLS6030N

KLS7250N

KLS2418N

KLS7212N

KLS7212NX

KLS2430N

KLS7215N

Rev.2.8

Nov. 2022

Summary of Contents for KLS2413N

Page 1: ...al V2 8 Kelly KLS N Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual Devices Supported KLS2412N KLS2445N KLS7218N KLS2413N KLS2412NX KLS7230N KLS2414N KLS6018N KLS7245N KLS2415N KL...

Page 2: ...Features 4 2 3 Specifications 5 2 4 Name Regulation 5 Chapter 3 Wiring and Installation 6 3 1 Mounting the Controller 6 3 2 Connections 12 3 3 Installation Check List 16 Chapter 4 Programmable Paramet...

Page 3: ...It uses high power MOSFET s and SVPWM and FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows...

Page 4: ...hall sensors 10 5 switch inputs which are activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost switch 11 3 analog 0 5V inputs that default t...

Page 5: ...current cutback warning and shutdown at configurable high and low battery voltage 13 Aluminum based PCB board with heat sink plate on the bottom of controller 14 Waterproof connectors for small signa...

Page 6: ...8N KLS Kelly BLDC motor controller based on sinusoidal waveform which is supposed to work with BLDC motor with three hall sensors All KLS controllers can do regen brake function by default 72 72V batt...

Page 7: ...as clean and dry as possible and if necessary shielded with a cover to protect it from water and contaminants To ensure full rated output power the controller should be fastened to a clean flat metal...

Page 8: ...Permanent Magnet Motor Controller User s Manual V2 8 7 Figure 2 KLS2413N mounting holes dimensions dimensions in millimeters B B U V W M5 Bolts Figure 3 KLS2414N mounting holes dimensions dimensions i...

Page 9: ...Brushless Permanent Magnet Motor Controller User s Manual V2 8 8 Figure 4 KLSxx15N mounting holes dimensions dimensions in millimeters B B U V W M5 Bolts Figure 5 KLSxx18N mounting holes dimensions di...

Page 10: ...Kelly KLS N Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V2 8 9 Figure 6 KLSxx30N mounting holes dimensions dimensions in millimeters...

Page 11: ...Kelly KLS N Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V2 8 10 Figure 7 KLSxx45N mounting holes dimensions dimensions in millimeters...

Page 12: ...Kelly KLS N Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V2 8 11 Figure 8 KLS7250N mounting holes dimensions dimensions in millimeters...

Page 13: ...4 CAN bus is not included in KLS N controller by default When boost is disabled in user program pin2 is used as brake analog regen mode When boost is enable pin2 is used for boost function You may not...

Page 14: ...Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are internally connected 2 Meter function is to copy either of hall sensors 3 Switch to 12V is active Open switch...

Page 15: ...f KLS N Controller Figure 10 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V input signal of the pin supplies the s...

Page 16: ...ng diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communication Port A 4pin connector to RS232 port is provided to communicate with...

Page 17: ...e checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on The fault code will be detected automatically at rest...

Page 18: ...n7 to batteries for Identification Angle operation Please download the instruction how to use Identification angle function from our website www kellycontroller com support php 4 1 Step 1 1 Low Volt T...

Page 19: ...ly again Then everything will be fine The motor is ready to be drived by the KLS controller Range 85 or 170 nothing else 6 TPS Low Err Hall active pedal if lower than the value report the fault of TPS...

Page 20: ...gh Range 60 95 Functional description Set throttle effective ending point Suggestion Set according to the practical situation factory default is 80 5V 4 0V 14 Max output Fre Max output frequency Unit...

Page 21: ...ctive output the controller will report fault and not operate Suggestion Set according to the practical situation factory default is Disable 21 NTL H Pedal Neutral position High Pedal Disable Only use...

Page 22: ...oot switch is turned off Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable Configuration Pin Status Running Status Forward Switch Foot Switch FWD_SW...

Page 23: ...elp the motor stop on the downhill But usually this function only helps motor stop rolling back too fast Suggestion factory default is Disable 28 Change Direction If the direction is not what you expe...

Page 24: ...less for KLS N or KLS M model 4 3 Step 3 1 RLS_TPS Brk RLS TPS Braking Percent the percent of Releasing Pedal BRK in max braking Range 0 50 This is used to adjust the regen current of releasing thrott...

Page 25: ...for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower value respectively 10 Change Dir brake Value range Enable and Disable It is only useful w...

Page 26: ...is normal This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We must do Identification angle opera...

Page 27: ...Kelly KLS N Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V2 8 26 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Page 28: ...B to RS232 cable and SM 4A DB9 RS232 Converter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone W...

Page 29: ...g Because the 85 means this controller finished the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fi...

Page 30: ...codes such as Identify error hall err etc please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not writ...

Page 31: ...e the connections to the bus bars if fitted are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host computer...

Page 32: ...n for motor and hall sensors in the user program Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please s...

Page 33: ...t condition like a temporary over current momentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a res...

Page 34: ...et Motor Controller User s Manual V2 8 33 Contact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail...

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