Kelly KEB48200 User Manual Download Page 7

Kelly Ebike Brushless DC Motor Controller User

’s Manual 

   

 

      V 3.3

 

 

Page 6 

   

Chapter 3    Wiring and Installation 

3.1 Mounting the Controller 

The controller can be oriented in any position which should be as clean and dry as possible, 

if necessary, shielded with a cover to protect it from water and contaminants. 

To ensure full rated output power, the controller should be fastened to a clean, flat metal 

surface with four screws. Applying silicon grease or some other thermal conductive material to 
contact surface will enhance thermal performance.   

Proper heat sinking and airflow are vital to achieve the full power capability of the 

controller. 

The case outline and mounting holes

‟ dimensions are shown in Figure 1.   

 

Summary of Contents for KEB48200

Page 1: ...V 3 3 Kelly KEB Brushless Motor Controller User s Manual Devices Supported KEB48200 KEB48201 KEB48300 KEB48301 KEB48400 KEB48401 KEB48600 KEB48601 KEB72300 KEB72301 KEB72450 KEB72451 KEB72600 KEB72601...

Page 2: ...r 2 Main Features and Specifications 3 2 1 General functions 3 2 2 Features 4 2 3 Specifications 4 2 4 Models 5 Chapter 3 Wiring and Installation 6 3 1 Mounting the Controller 6 3 2 Connections 7 3 3...

Page 3: ...ly s programmable KEB motor controllers provide efficient smooth and quiet controls for electric bicycles electric motorcycles scooters etc It outputs high taking off current and strictly limit batter...

Page 4: ...ecommend using Kelly standard USB to RS232 Converter 9 Provision of a 5 volt output to supply various kinds of sensors including Hall effect type 10 3 switch inputs which are activated by connection t...

Page 5: ...ment Rugged high current terminals and rugged aviation connectors for small signal Thermal protection current cut back warning and shutdown at high temperature Configurable 60 degree or 120 degree hal...

Page 6: ...erature Range 30 to 90 100 shutdown controller case temperature Peak Phase Current 30 seconds 100 450A depending on the model Continuous Phase Current Limit 50A 190A depending on the model Maximum Bat...

Page 7: ...a cover to protect it from water and contaminants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon grease or some ot...

Page 8: ...he battery motor and control signals in the front of the controller shown as Figure 2 Figure 2 Front panel of KEB motor controller B battery positive B battery negative A Output U 1 A phase B Output V...

Page 9: ...e Open switch is inactive Caution Do not apply power until you are certain the controller wiring is correct and has been double checked Wiring faults will damage the controller Ensure that the B wirin...

Page 10: ...lly Ebike Brushless DC Motor Controller User s Manual V 3 3 Page 9 3 2 2 Standard Wiring of KEB Motor Controller Figure 4 KEB controller standard wiring Battery voltage can be used for controller supp...

Page 11: ...e sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on The Green LED stay on steadily and Red LED turns off when the contr...

Page 12: ...e controller should be wiped down with a moist rag Make sure that the controller is dry before reconnecting the battery Make sure the connections to the bus bars if fitted are tight To avoid physicall...

Page 13: ...ts returns to normal 2 Check battery volts recharge if required 1 4 Over temperature warning 1 Controller case temperature is above 90 Current will be limited Reduce controller loading or switch Off u...

Page 14: ...s the throttle or speed is at zero Fault clears when throttle is released 4 1 Regen or Start up over voltage Motor drive is disabled if an over voltage is detected at start up or during regen The volt...

Page 15: ...Kelly Ebike Brushless DC Motor Controller User s Manual V 3 3 Page 14 Contact Us Kelly Controls LLC Home Page http www KellyController com E mail Support KellyController com Phone 001 224 637 5092...

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