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Kelly 12X, Operating Manual

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Kelly 12X Operating Manual Download Page 1

Summary of Contents for 12X

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Page 3: ... Operation Correct Setup 13 Importance of chain tension 13 Chain tension 13 Chain curve 15 Chain mount arm height adjustment 16 Frame height adjustment 17 Section 4 Maintenance Inspection 19 Maintenance and inspection 19 Recommended maintenance checklist 20 Chain inspection 21 Trouble shooting 21 Section 5 Specifications 23 Operating speeds 23 Tire pressure 23 12X specifications 23 Bolt torque set...

Page 4: ...ETY INFORMATION Read all operating instructions and study all photographs thoroughly before operating the unit Please note Left and right is determined by standing behind the machine and looking to the front ...

Page 5: ...ttempt to operate or assemble this unit without reading this manual and developing a thorough understanding of the safety precautions Do not attempt to operate this equipment under the influence of drugs or alcohol Review the safety instructions with all users annually DANGER Indicates a hazardous situation which if not avoided will result in DEATH OR SERIOUS INJURY WARNING Indicates a hazardous s...

Page 6: ...are of obstacles and overhead powerlines Use approved accessories and necessary warning devices at all times when transporting on the road Hydraulics NEVER remove hydraulic hoses or ends unless the machine is in either transport position or fully extended in working position Relieve all hydraulic pressure before disconnecting hydraulic hoses and fittings Ensure all fittings and hoses are in good c...

Page 7: ...WARRANTY SECTION 1 ...

Page 8: ...have any difficulties that you wish to raise suggestions for improvement or modifications that you feel would enhance our products we look forward to hearing from you Contact Information Australia Kelly Engineering PO Box 100 Booleroo Centre SA 5482 Phone 61 8 8667 2253 Email sales kellytillage com Spare Parts parts kellytillage com Website www kellytillage com United States Spare parts Hood Compa...

Page 9: ...t misuse shall result in the warranty being null and void The warranty for the machine will be voided immediately if any non Kelly OEM Kelly original equipment manufacturer part is used on the machine Kelly reserves the right to request written photographic or video documentation prior to any warranty authorisation All warranty queries and requests for authorisation can be directed to warranty kel...

Page 10: ...e is REGISTERED within 2 months of purchasing the machine will receive an additional 12 months warranty COMPLETE and RETURN your form online by email or post to Kelly in order to receive the additional 12 months warranty Complete online Mail to Email http www kellytillage com machine registration Kelly Engineering PO Box 100 Booleroo Centre SA 5482 Australia sales kellytillage com Name____________...

Page 11: ...6 MACHINE OPERATION SECTION 2 ...

Page 12: ...d in a dry area or in the presence of combustibles care should be taken to prevent fires and firefighting equipment should be readily available Familiarise yourself and other operators with the machine s operation before using Pre operation Checklist Check Item Done 1 All wheel nuts bolts and nuts are tightened to the correct torque setting 2 Split pins are in place 3 Stickers and warning signs ar...

Page 13: ...CHAIN OPERATION SECTION 3 ...

Page 14: ...e machine s rear pair of chains if loose have their aggressive 1 3rd near the wing extremity It follows then that as the front discs push soil outwards the least aggressive portion of the rear chain follows them and does not balance the soil movement This is exacerbated at the wings effectively creating a broad ridge about halfway out each wing It will not be evident in one pass but is possible if...

Page 15: ...14 1 2 3 4 ...

Page 16: ...ain is not adjusted and runs loose each link acts as a universal joint as the curved chain rolls along The wear rate between each link is greatly accelerated and can lead to premature failure The chain should not wear out before the discs are worn down ONLY POOR ADJUSTMENT CAUSES PREMATURE WEAR Indicator line shows acceptable curvature when operating ...

Page 17: ...ack down to the bottom when the desired position is reached To achieve one link of adjustment lift chain to the top of the slot pass one link through the slot and rotate 90 degrees to allow the next link in the adjusting chain to lower into the same slot To achieve half link of adjustment lift the chain to the top of the slot and slide chain horizontally and lower the same link into the second slo...

Page 18: ...There should be no slack in the chain and about 25 51mm 1 12 1 6 of gap between the ground and the bottom of the first disc machine near the centre line Ground level Set drawbar height using the front lift cylinder Leading disc is 25mm 𝟏 𝟏𝟐 from ground on all chains Machine body must be parallel with the ground ...

Page 19: ...MAINTENANCE INSPECTION SECTION 4 ...

Page 20: ...ing and before moving After servicing make sure all tools parts and service equipment are removed Where replacement parts are necessary for periodic maintenance and servicing genuine factory parts must be used Kelly will not guarantee the use of unapproved parts and other damages as a result of their use and will not be liable for injury or warranty if equipment has been altered in any way An appr...

Page 21: ... rotation Swivel unit temperature Average operating temperature is 55 C Failure is indicated at 80 C Tires are inflated to correct pressure Wheel nuts are tightened at correct torque Check wheel bearings Check and tighten dust caps Disc roll pins locking bolts are in place Chain is tensioned correctly Lights are working correctly Warning signs are attached Grease wheel bearings Grease drawbar pivo...

Page 22: ...n Chain Links wearing Chain too loose Chain loops back when working Refer to page 13 for setting correct chain tension Swivel set too close to ground Refer to page 17 Chain not rotating Front chain swivels on machine too low Foreign material fouling bearings Refer to page 17 Bearing failure in swivel unit Uneven tread wear on transport wheels Tire pressure too low Excessive road speed Inflate to c...

Page 23: ...SPECIFICATIONS SECTION 5 ...

Page 24: ...ain types Operating working speed 6 8 mph 10 12 km h Transporting towing speed 15 mph 25 km h Tire pressure Tire size Ply KPA PSI 31 13 5 15 12 206 30 12X specifications Model 12X Operating width 14 6 1 32 4 42m Transport width 14 6 1 32 4 42m Transport height 6 3 3 16 1 91m Transport length 30 4 9 16 9 26m ...

Page 25: ... to the correct tension To achieve this choose a wheel nut tighten then proceed to the opposite side of the hub to the next wheel nut tighten so on until all wheel nuts are tight Then repeat the procedure to check that all nuts are tight Do not use impact tools to tighten wheel nuts For a guide to the correct tension of the wheel nuts please use the appropriate tension for your size wheel nuts fro...

Page 26: ... chain tension chain links may need to be removed from the end of the chain as follows CL1 Disc Chain unhook disc chain link s from end of the disc chain Spiked Disc Chain cut a disc chain link from the end of the disc chain W36 Disc Chain cut a disc chain link from the end of the disc chain K4 Disc Chain unhook disc chain link s from end of the disc chain Scan the following QR code to open the re...

Page 27: ...26 W 36 CL1 W 36 CL1 FRONT CHAINSET REAR CHAINSET CENTRE CHAINSET ...

Page 28: ...PRE DELIVERY CHECKLIST SECTION 6 ...

Page 29: ...nd working All tires are fitted correctly and inflated to correct pressure All wheel nuts are tightened to the correct torque and marked Swivel Units are correctly orientated Grease all marked locations Disc roll pins locking bolts are installed in the discs CL1 CL2 and K4 only Check the chain tension as per Operators manual Machine is registered for warranty Customer has been shown the website an...

Page 30: ...29 Notes ...

Page 31: ...30 Notes ...

Page 32: ...KEOPE 12X Issue A 08 03 2021 ...

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