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KegLand BrewZilla 100L - Gen 4, Instruction Manual

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KegLand BrewZilla 100L - Gen 4 Instruction Manual Download Page 32

BrewZilla 100L - Gen 4 Instruction Manual 

 

 

 

Page 

32

 of 

48  

www.KegLand.com.au

  

Last Updated 09/02/2024 12:20 PM

 

 

 

 

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Profiles 

Profiles are a key component of the RAPT system. Profiles are powerful tools that can be 

customised to a great degree, allowing extremely fine control over all aspects of 

brewing/fermentation. 

Profiles can be designed in the RAPT Portal. There are also Global Profiles that can be 

imported and customised. Once a profile is created in the RAPT Portal, it can be sent to the 

corresponding RAPT device using the 

“

Send Profile To Device

”

 option in the RAPT Portal. The 

RAPT ecosystem is intended to be largely controlled remotely, and thus there are more 

powerful controls in the RAPT Portal. 

To start or amend a profile that has been uploaded to the RAPT device select PROFILES from 

the main menu 

This will display the currently selected profile. If no profile is running, any profile that has 

previously been sent to the RAPT device can be selected and started from this screen. 

 

ICON 

MEANING 

 
 

Heating Relay On 

 
 

Wi-Fi Signal Strength 

 
 

Bluetooth Enabled 

 

 

PID Enabled 

Summary of Contents for BrewZilla 100L - Gen 4

Page 1: ...100L BrewZilla Gen 4 Instruction Manual Page 1 of 48 www KegLand com au Last Updated 09 02 2024 12 20 PM BrewZilla 100L Gen 4 Instruction Manual KegLand Distribution PTY LTD www KegLand com au...

Page 2: ...n via the RAPT Portal 9 Digital Controller Assemby 10 Adjusting the Angle of the Digital Controller 10 Perforated False Bottom Assembly and Installation 11 Boiler Assembly 12 Tap Assembly and Installa...

Page 3: ...rtal 29 Determine whether your BrewZilla is connected to Wi Fi and check the signal strength 29 Re register your BrewZilla Controller 29 The BrewZilla Controller has been sending telemetry but is no l...

Page 4: ...R lift the BrewZilla when it is completely full we strongly urge you to use a hose to fill your unit Use the pump or ball valve to transfer your wort Lifting a heavy hot BrewZilla may result in seriou...

Page 5: ...lass lid with recirculation hole 2 x Stainless Steel Lid Handles Male Camlock Recirculation Arm Extension White camlock silicone washer for female Camlock Silicone hose for recirculation arm Malt Pipe...

Page 6: ...hop files BrewZilla_100L_ _Convert_Single_Phase_to_Three_Phase_Manual pdf v 15567363929689533849 Out of the box care instructions This unit requires cleaning before use to remove any machining oils or...

Page 7: ...Fi connected device The RAPT Portal gives you complete remote control over your brewery and makes the whole brewing process easier with the ability to pre heat your strike water remotely or set up pu...

Page 8: ...power cable 2 Plug your BrewZilla Wi Fi controller into the boiler using the provided 8 pin power cable 3 On your smart phone or tablet open your Wi Fi settings and connect to the Kegland RAPT Wi Fi...

Page 9: ...Next 5 Congratulations Your BrewZilla controller is connected to Wi Fi and registered to your RAPT Portal and your BrewZilla can now be controlled through the RAPT Portal Remote Operation via the RAP...

Page 10: ...t the Digital Controller onto the boiler slide the controller onto the bracket using the grooves which are moulded into the rear of the controllers housing Adjusting the Angle of the Digital Controlle...

Page 11: ...in bill The false bottom adds significantly to the reliable operation of the BrewZilla and it s recommended that this screen is always in place if the pump is going to be used The false bottom has leg...

Page 12: ...e risk of damage in transport Unscrew the hex nut and retaining nut from the tap Push the barb with seal into the tap and ensure the silicone seal is on the tap body prior to installation Then turn th...

Page 13: ...0L Gen 4 Instruction Manual Page 13 of 48 www KegLand com au Last Updated 09 02 2024 12 20 PM Push the unconnected silicone hose from the 25W pump over the barb on the tap and secure in place with the...

Page 14: ...the 25W Pump The plumbing on the underside of the BrewZilla Gen 4 0 can be altered so that the wort runs to the tap before it enters the 25W pump This is handy as it allows the boiler to be drained t...

Page 15: ...pipe work as shown below such that the tee piece from the boiler outlet splits to the tap before it reaches the pump inlet Make sure there are no kinks or twists in the silicone hosing which could imp...

Page 16: ...hence the malt pipe bottom and top screens do not have any holes for pipework Simply insert the perforated bottom screen into your malt pipe body until it is flush with the bottom of the malt pipe Th...

Page 17: ...ough one hole in the malt pipe Push the handle in on one side far enough so you have enough clearance on the other side to feed the handle into the opposing hole Once the handle has been fitted you sh...

Page 18: ...Manual Page 18 of 48 www KegLand com au Last Updated 09 02 2024 12 20 PM If you do not have access to a pulley system for lifting the malt pipe then a two person lift using an appropriately strong ba...

Page 19: ...r a numerical old school interface than this can be easily changed by unselecting the Show graph checkbox in the Settings Adjusting Target Temperature Press the Return button until the Target Temperat...

Page 20: ...output Alternatively you can hold the pump button while pressing the up or down arrows to adjust the duty cycle Important to minimise the risk of blocking the pump always have the top screen in place...

Page 21: ...kg grain but in the majority of recipes you will probably only used 20 23kg It is best to stir the grain periodically while pouring it into your malt pipe to break up any dough balls dry spots Once yo...

Page 22: ...will not make a good seal and it will leak when the pump is in use To fit the recirculation arm to the BrewZilla lift the arms on the female camlock then insert the male camlock and engage the female...

Page 23: ...condary calibrated thermometer in the mash to keep an eye on the core temperature of the mash If you are finding that you are overshooting your target temperature during the mash for example then adju...

Page 24: ...rotate 90 degrees until you see the feet of the malt pipe located near the halo ring wire supports See picture below The Gen 4 BrewZilla includes a two stage malt pipe This gives you the option to li...

Page 25: ...water approximately 75 80 C onto the top screen inside the malt pipe to rinse the grain of the majority of the remaining sugars This process will probably require 40 50 Litres of water depending on yo...

Page 26: ...emperature probe If a temperature below 100 C is displayed on the controller while the wort is boiling and you are at sea level then you will need to calibrate your temperature probe Water at a temper...

Page 27: ...re on the boiler to 55 C and attach the camlock recirculation arm Then select play on the device to energise it and recirculate this cleaner for 10 minutes using the pump particulates on the wall of t...

Page 28: ...ants present in the pump The pump on the Gen 4 0 BrewZilla is easily accessible by simply flipping the brewery over if you decide you wanted to perform a thorough clean or your pump happens to become...

Page 29: ...check that your BrewZilla controller is connected to your Wi Fi network Determine whether your BrewZilla is connected to Wi Fi and check the signal strength To check your BrewZilla Gen 4 0 controller...

Page 30: ...roller has been sending telemetry but is no longer sending telemetry This can occur for a number of reasons Check that the BrewZilla is still connected to your Wi Fi network Check that the BrewZilla i...

Page 31: ...for the ADC reading to stabilise as much as possible and input the measured temperature of Calibration point 2 by using the up or down arrows Then press Select to set the temperature and ADC reading...

Page 32: ...a profile is created in the RAPT Portal it can be sent to the corresponding RAPT device using the Send Profile To Device option in the RAPT Portal The RAPT ecosystem is intended to be largely control...

Page 33: ...allows you to select another previously uploaded profile Rewind and Forward allow you to move forward or backwards along the profile Play Pause allows you to pause or resume the active profile Stop w...

Page 34: ...l step by step instructions on registering your RAPT Gen 4 BrewZilla Start Profile Profile Control The selections available in this menu will change depending on 1 If there are any profiles stored on...

Page 35: ...n point default value 1 C Calibration point 2 2nd calibration point default value 100 C Forget calibration Reverts manual calibration back to default settings NTC beta Enter the NTC Beta of an externa...

Page 36: ...h the navigation arrows and choose Select to Unbond or Return to cancel Once the device is Bonded it can be selected in the Settings menu option as one of the available Temperature Sensors Once select...

Page 37: ...e typically on the base of the boiler Thus there will generally be a temperature gradient throughout the mash If the brewer wishes to raise the temperature of the mash then this can take quite a long...

Page 38: ...ou to see every brew you have done in the past with logged temperatures from the main units probe and this digital thermometer This unit can also be setup to get push notifications to your mobile phon...

Page 39: ...brewery in place with the two locking wheels Part No KB15697 Neoprene Jacket Parka with recirc arm cover If you brew where it is cold or windy a neoprene jacket is a must buy to help speed up heating...

Page 40: ...tive substitute for caustic soda cleaners Because of its unique formulation of buffers and mild alkalis it is safe on skin as well as soft metals such as stainless steel aluminium and on plastics Stel...

Page 41: ...ng dough balls and aid in equalising the heat of the mash from stirring Part No KL03797 Refractometer with Light A refractometer is a fantastic tool to take instant gravity readings of hot wort This t...

Page 42: ...nts of hops for your brew can be quite hard without the necessary tools The same goes for measuring even smaller amounts of brewing salts We highly recommend some jewellery scales to make t these meas...

Page 43: ...BrewZilla 100L Gen 4 Instruction Manual Page 43 of 48 www KegLand com au Last Updated 09 02 2024 12 20 PM...

Page 44: ...o the boiler Using a 5L Jug and gloves usually does the trick We picture it like washing your hands that are covered in toffee yes you ll get it off with cold water But it will come off faster and use...

Page 45: ...now how much to add Phosphoric acid is our preferred means of acidifying pH in the brewing process Part No KL05364 Reverse Osmosis Filter For those deep down the rabbit hole and want to start with a b...

Page 46: ...r DigiBoil 100L Part No KL25836 AlcoEngine Pot Still A pure pot still is used when you want the flavour of the wash to come through For instance if you ferment fruit or grains it will allow some of th...

Page 47: ...competitors try to catch up the technologies and features built into this design keep our homemade alcohol distiller years ahead of the DIY home distilling trend Easiest Still to Use That s our guaran...

Page 48: ...e contact your nearest BrewZilla distributor Warranty Australia The BrewZilla 35L 65L Generation 4 0 comes with a 3 Year Warranty when sold in Australia To lodge a warranty claim in Australia please f...

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