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INSTALLATION INSTRUCTIONS

R−410A, Two−Stage Split System Air Conditioner

8

421 01 6002 01

I. OPENING SERVICE VALVES
Outdoor units are shipped with a refrigerant charge
sealed in the unit. Opening the service valves releases
this charge into the system.

NOTE: Open the Suction service valve first. If the Liquid
service valve is opened first, oil from the compressor may
be drawn into the indoor coil TXV, restricting refrigerant
flow and affecting operation of the system.

Remove Suction service valve cap and insert a hex
wrench into the valve stem. Hold the valve body steady
with an end−wrench and back out the stem by turning the
hex wrench counterclockwise. Turn the stem until it just
contacts the rolled lip of the valve body.

After the refrigerant charge has bled into the system,
open the Liquid service valve.

NOTE: These are not back−seating valves. It is not
necessary to force the stem tightly against the rolled lip.

The service valve cap is a primary seal for the valve and
must be properly tightened to prevent leaks. Make sure
cap is clean and apply refrigerant oil to threads and
sealing surface on inside of cap.

Tighten cap finger tight and then tighten additional 

 of a

turn (1 wrench flat) to properly seat the sealing surfaces.

J. GAUGE PORTS
Check for leaks at the schrader ports and tighten valve
cores if necessary. Install plastic caps finger tight.

ELECTRICAL WIRING

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in per-
sonal injury or death.

Before installing, modifying or servicing system,
turn OFF the main (remote) electrical disconnect
device. There may be more than one disconnect
device.

The supply voltage must be 208/230 volts (197 volt
minimum to 253 volts maximum) 60 Hz single phase.

Outdoor units are approved for use with copper
conductors only. Do not use aluminum wire.

Refer to unit rating plate for minimum circuit ampacity and
circuit protection requirements.

Grounding

Permanently ground unit in accordance with the National
Electrical Code and local codes or ordinances. Use a
copper conductor of the correct size from the grounding
lug in control box to a grounded connection in the service
panel or a properly driven and electrically grounded
ground rod.

Wiring Connections

Make all outdoor electrical supply (Line Voltage)
connections with raintight conduit and fittings. Most
codes require a disconnect switch outdoors within sight of
the unit. Consult local codes for special requirements.

Route electrical supply (Line Voltage) wiring through
knockout hole in bottom of Control Box. Connect wires to
Contactor and Ground Lug according to Wiring Diagram
on unit. Also refer to Figure 9.

Route thermostat wiring through rubber grommet in
bottom of Control Box. Low voltage lead wires are
provided in the control box for connection to thermostat
wires (use wire nuts). Refer to Wiring Diagram on unit and
Figure 10 for low voltage wiring examples.

NOTE: Use No. 18 AWG (American Wire Gage)
color−coded, insulated (35

°

C minimum) wire. If thermostat

is located more than 100 feet (30.5m) from unit as
measured along the control voltage wires, use No. 16 AWG
color−coded wires to avoid excessive voltage drop.

Figure 9

Electrical Supply (Line Voltage)

Connections

DISCONNECT

PER NEC AND/OR

LOCAL CODES

CONTACTOR

GROUND

LUG

FIELD GROUND

WIRING

FIELD POWER

WIRING

11

23

L1

L2

Figure 10

Typical Thermostat Connections

24 VAC HOT

24 VAC COM

R

C

W/W1

R

C

C

THERMOSTAT

HEAT STAGE 1

INDOOR FAN

TWO−STAGE

AIR CONDITIONER

R

Y2

W1

W2

Y1

Y1

W2

Y/Y2

G

G

L

Y

Y2

L

HEAT STAGE 2

LED INDICATOR

LIGHT

COOL STAGE 2

COOL STAGE 1

VARIABLE SPEED

FURNACE /

FAN COIL

Summary of Contents for R?410A

Page 1: ...ner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels W...

Page 2: ...or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit...

Page 3: ...les Wall 6 152mm 24 610mm Service Wall Wall Wall 6 152mm 6 152mm Post Wall Wall 18 457mm 18 457mm 18 457mm 18 152mm 6 152mm 6 152mm 6 152mm 18 457mm 18 457mm 18 457mm 18 457mm 24 610mm Service 24 610m...

Page 4: ...ture is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the building owner to free the...

Page 5: ...le avoiding unnecessary bends and turns Always insulate the entire suction line Both lines should be insulated when routed through an attic or when routed through an underground raceway When routing r...

Page 6: ...are plugged from the factory Outdoor units are shipped with a refrigerant charge sealed in the unit Leave the service valves closed until all other refrigerant system work is complete or the charge w...

Page 7: ...system is free of air and water Watch the vacuum gauge as the system is pulling down The response of the gauge is an indicator of the condition of the system refer to Figure 7 With no leaks in the sy...

Page 8: ...mum to 253 volts maximum 60 Hz single phase Outdoor units are approved for use with copper conductors only Do not use aluminum wire Refer to unit rating plate for minimum circuit ampacity and circuit...

Page 9: ...r example a 25 foot 7 6m line set is 10 feet 3m longer than the specified 15 feet 4 6m Add 0 6 ounces 17g charge for each of the extra 10 feet 3m 10 x 0 6 6 0 ounces additional charge 3m x 17g 51g add...

Page 10: ...42 106 41 439 118 48 116 47 114 46 112 44 110 43 108 42 450 120 49 118 48 116 47 114 46 112 44 110 43 462 122 50 120 49 118 48 116 47 114 46 112 44 474 124 51 122 50 120 49 118 48 116 47 114 46 SEQUEN...

Page 11: ...d stage of the thermostat is calling for more capacity a starting advantage under low voltage conditions TROUBLESHOOTING Models are factory equipped with the Comfort Alert UltraTech Diagnostics device...

Page 12: ...for Y2 to be energized test the voltage output at the plug with a DC voltmeter The reading here should be 4 to 18 volts If NOT unplug the harness from the module and check voltage at the DC Sol pins o...

Page 13: ...age 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV is stuck closed or defective 5 Condenser coil is dirty 6 Liquid line restriction filter drier blocked 7...

Page 14: ...pply and the compressor S terminal 3 Compressor start winding is damaged Check compressor motor winding resistance Yellow ALERT Flash Code 7 Open Run Circuit Current only in start circuit 1 Open circu...

Page 15: ...HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a s...

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