KEB COMBIVERT F5 Page 1 Installation Manual Download

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C O M B I V E R T

Original manual
Mat.No.

Rev.

00F5NES-K000

GB Installation Manual

F5 with Safety Function

Control Circuit

Summary of Contents for COMBIVERT F5

Page 1: ...C O M B I V E R T Original manual Mat No Rev 00F5NES K000 1F GB Installation Manual F5 with Safety Function Control Circuit ...

Page 2: ... Date Description Rev 1D 2011 02 First published version Rev 1E 2011 08 Correction Assignment of terminal strip X2A Resolution 11 Bit sign Rev 1F 2012 01 Insert certification no correcting typing error at chapter 3 3 6 in german ...

Page 3: ...og inputs 14 2 4 4 Connection of the analog outputs 14 2 4 5 Connection of the relay outputs 15 2 5 Assignment of the terminal block X2B 15 2 5 1 Inputs 16 2 5 1 1 Specification of the STO inputs 16 2 5 1 2 STO with OSSD signals 16 2 5 2 Output STO 16 3 Safety Function STO 17 3 1 Emergency stop according EN60204 18 3 2 Classification of STO according IEC61508 19 3 3 Classification of STO according...

Page 4: ...GB 4 Table of Contents ...

Page 5: ...ustive 1 2 Validity and liability The use of our units in the target products is outside of our control and therefore lies exclusively in the area of responsibility of the machine manufacturer The information contained in the technical documentation as well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the application Ho...

Page 6: ...The operation of our products outside the indicated limit values of the technical data leads to the loss of any liability claims The safety function is limited to a service life of 20 years After this time the unit must be replaced 1 5 Product description The product family COMBIVERT F5 with safety function STO has been developed for the use in safety oriented applications The basic standards as w...

Page 7: ...mbers Control HW used Inverter Control SW Operating mode ud 02 1KF5x30 0009 2KF5x30 0008 up to housing size E from housing size G xxF5Kxx xxxx APPLICATION with encoder inter face MULTI xxF5Kxx xx0x APPLICATION without encoder inter face GENERAL xxF5Lxx xxxx ASCL MULTI xxF5Pxx xxxx SCL SERVO ...

Page 8: ...ing to EN61800 5 1 base TN C S mains Operation and diagnosis via operator Safety function STO two channel torque off 2 2 Overview Control 2KF5xxx xxxx from G housing Control 1KF5xxx xxxx in D E housing X6C X6D X4A X3B L E D 1 X3A X2B X2A X 6 B LED1 X2A X2B X3B X4A X6C X6D X3A X 6 B X2A Control terminal strip X6B HSP5 diagnostic interface X2B Terminal block safety function X6C depending on the oper...

Page 9: ... This cable is connected between HSP5 interface X4A and serial RS232 PC interface COM1 or COM2 The operation occurs via COMBIVIS The HSP5 service cable has an integrated level converter The connection of a serial standard cable would destroy the PC interface 2 2 3 Encoder interfaces X3A X3B The COMBIVERT F5 can be equipped optionally with encoder interfaces Different combi nations can be used here...

Page 10: ...a shielding is to be used too In case of inductive load on the relay outputs a protective wiring must be provided e g free wheeling diode The terminals of the control terminal strip and the transmitter inputs are secu rely isolated in accordance with EN 50178 2 3 1 Assembly of the wires Required tools Screw driver SD0 4x2 5 DIN 5264 1 Strip the line about 7mm Stranded wire permissible cross sectio...

Page 11: ...ter 2 4 1 8 digital inputs according to IEC61131 2 type 1 0 3 5VDC 1 15 30VDC Scan time 1ms 6 ST 7 R 8 F 9 I2 10 I1 11 I4 12 I3 13 O2 Programmable digital outputs Assignment ex factory see chapter 2 4 2 2 short circuit proof digital 24V outputs specified according to IEC61131 2 Imax 100mA per output Switching of inductive load without free wheeling path up to 300mJ maximum switching frequency 1kHz...

Page 12: ... 21 24 AN OUT2 Programmable analog output 2 Assignment ex factory see chapter 2 4 4 25 R2 C Relay 2 switching contact Programmable relay outputs Assignment ex factory see chapter 2 4 5 Umax 30Vdc I 0 01 1A 26 R1 C Relay 1 switching contact 27 R2 B Relay 2 NC contact 28 R1 B Relay 1 NC contact 29 R2 A Relay 2 NO contact 30 R1A Relay 1 NO contact 31 0V like pin 1 32 Uout like Pin 4 2 4 1 Connection ...

Page 13: ...1 Fixed value 1 I3 External error input E EF External error input E EF I4 Activates DC braking 2 4 2 Connection of the digital outputs Examples for the connection of the digital outputs Connection appliance Connection to an external control 15 13 14 15 13 14 COM DI1 DI2 Example for the control of digital inputs and outputs 5 7 3 9 1113 6 8 4 101214 Factory setting of the digital outputs Operating ...

Page 14: ...ry setting of the setpoint inputs Operating mode Input GENERAL MULTI SERVO AN1 Setting analog setpoint 0 10Vdc Analog setpoint for speed controlled operation 0 10Vdc AN2 Analog setpoint for torque controlled operation 0 10Vdc 2 4 4 Connection of the analog outputs Connection of the analog outputs 23 21 2224 Imax 10mA 0 10Vdc Imax 10mA 0 10Vdc Factory setting of the analog outputs Operating mode In...

Page 15: ...tion on 2 5 Assignment of the terminal block X2B X2B PIN Name I O 1 3 5 7 9 2 4 6 8 10 1 STO1 Input STO channel 1 2 STO1 3 STO1 4 STO1 5 STO2 Input STO channel 2 6 STO2 7 STO2 8 STO2 9 STO OUT Output STO 10 STO OUT The individual channels are designed potential free so 24V and 0V can be connected The inputs are designed by way that safety switchgear units with test pulses OSSD signals can be conne...

Page 16: ... 300mA 2 5 1 2 STO with OSSD signals The filter time depends on the minimum input voltage and can be specified as follows Input voltage V OSSD pulse width ms 15 0 1 18 0 8 20 1 1 24 1 5 30 1 8 2 5 2 Output STO The short circuit proof digital output is specified in accordance with IEC61131 2 The output rated current is 100mA at 24Vdc The output is 24Vdc if modulation is possible Inputs STO1 STO2 an...

Page 17: ... an error Regular checks In order to ensure permanent security the function must be che cked in regular intervals according to the results of the risk ana lysis Installation work or troubleshooting can be necessary in hazard areas whereby protective devices such as line or motor contactors shall not be activated The safety function STO can be used there Depending on the application the use of line...

Page 18: ... be functional in all operating modes of the drive module The reset of emergency stop may not lead to an uncontrolled start of the drive Restart only after confir mation The drive restarts if function STO is no longer released In order to comply with EN 60204 it must be ensured by external mea sures that the drive restarts only after confirmation Without mechanical brake the drive leads to coast m...

Page 19: ...54 Make sure that no small parts fall into the COMBIVERT during assembly and wiring This also applies to mechanical components which can lose small parts during operation Check the safety functions and error responses and generate an acceptance report after installation The start up can be prevented with interruption of the STO signals STO may not be released in case of danger according to EN 6020...

Page 20: ... be controlled and thus no energy can be supplied to the drive The two channels are reached by way that input STO1 prevents the voltage supply VTRO of the upper opto couplers of the inverter bridge and input STO2 the lower opto couplers VTRU Technical data of the STO function Maximum ON delay UIN 15V 7ms Maximum OFF delay UIN 30V at active modulation 10ms inactive modulation until a safe condition...

Page 21: ... 9 STO OUT 10 STO OUT Klemmleiste X2B 24Vdc 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 X2A Diagnose Leistungsteil Steuerteil Sicherheitsteil 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 At operation of an emergency stop unit when both contacts are connected to gether against a positive supply signal make sure that there are no crossfaults The wiring must be suitable arranged ...

Page 22: ... STO2 9 STO OUT 10 STO OUT The displayed circuit shows wiring errors in the area of the emergency stop unit and supply line A possible short circuit on the primary side of the emergency stop unit mass and 24 Vdc and a short circuit on the secondary side of the unit or within the wiring leads either directly or with closed contacts to a short circuit of the supply whereby a series connected 24V fus...

Page 23: ...2 24 26 28 30 32 X2A 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 1 STO1 2 STO1 3 STO1 4 STO1 5 STO2 6 STO2 7 STO2 8 STO2 9 STO OUT 10 STO OUT By activation of the emergency stop unit e g by protection door the release circuits of the safety module are opened This leads to the loss of the STO signals X2B 1 and 5 and thus to energy disconnection of the drive The safety module makes a consistency chec...

Page 24: ... 29 31 I3 1 STO1 2 STO1 3 STO1 4 STO1 5 STO2 6 STO2 7 STO2 8 STO2 9 STO OUT 10 STO OUT By activation of the emergency stop unit the drive is stopped with a deceleration ramp via input X2A 12 I3 Simultaneously the ramp down time of the safe period starts in the safety module After ramp down time of the safe period the control signals STO1 and STO2 X2B 1 and 5 are switched off and thus the energy su...

Page 25: ...eed Safety requirements VDE0160 Part 105 09 2003 informative EN50178 1997 Installation of high voltage systems with electronic equipment VDE 0160 04 1998 EN60664 1 2007 Isolation coordinats for electrical equip ment in low voltage systems VDE 0110 01 2008 EN61800 2 10 1998 Basic determinations for AC inverter VDE 0160 Part 102 08 1999 Especially for systems with functional safety additionally EN61...

Page 26: ...firmed by the TÜV Rheinland with the EC type examination 01 205 5141 11 The number address is NB 0035 TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin Germany Tel 49 30 7562 1557 Fax 49 30 7562 1370 E Mail tuvat de tuv com ...

Page 27: ...GB 27 Notices ...

Page 28: ...nfo keb fr KEB UK Ltd 6 Chieftain Buisiness Park Morris Close Park Farm Wellingborough GB Northants NN8 6 XF fon 44 1933 402220 fax 44 1933 400724 net www keb uk co uk mail info keb uk co uk KEB Italia S r l Via Newton 2 I 20019 Settimo Milanese Milano fon 39 02 33535311 fax 39 02 33500790 net www keb it mail kebitalia keb it KEB Japan Ltd 15 16 2 Chome Takanawa Minato ku J Tokyo 108 0074 fon 81 3...

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