KEB COMBIVERT 07H6 Series Instructions For Use Manual Download Page 33

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3.4.2

Installation instructions for flat rear heat sink

ATTENTION

Overheating of the device.

Never operate flat rear devices without main cooler.

►

Select suitable cooling surfaces (e.g. water heat sink, ribbed heat

sink, machine base).

► Screw the flat rear of the devices to the cooling surface.

►

Ensure good thermal conductivity (e.g. thermal paste)

►

The machine builder is responsible for the cooling of the units.

Heat-conducting paste

Information about the correct application of the heat-conducting paste are

available at

www.keb.co.uk

under the search term

"Heat-conducting paste“

Select correct flow temperature for liquid coolers

► The flow temperature must be choose in such a way, that no mois

ture condensation occurs.

Assembly of the drive converter

For reliable operation, the drive converter must be mounted without any clear-

ance on a smooth, closed, bare metal mounting plate.

3.4.1.1 Mounting instructions for control cabinet installation

The following mounting materials with the appropriate quality must be used to assembly

the drive converters.

Required material

Tightening torque

Socket screw

ISO 4762

- M6 x 10 and M6 x 16 - 8.8

5 Nm

45 lb inch

Table 11:

Mounting instructions for control cabinet installation

MEcHANIcAL INSTALLATION

Summary of Contents for COMBIVERT 07H6 Series

Page 1: ...COMBIVERT H6 INSTRUCTIONS FOR USE INSTALLATION H6 AXIS MODULES POWER 0 75 110 KW Translation of original manual Document 20094353 EN 08...

Page 2: ......

Page 3: ...case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation w...

Page 4: ...well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the intended use However they are regarded as being only informal and...

Page 5: ...13 1 Basic Safety Instructions 14 1 1 Target group 14 1 2 Transport storage and proper use 14 1 3 Installation 15 1 4 Electrical connection 16 1 4 1 EMC compatible installation 17 1 4 2 Voltage test...

Page 6: ...X1C 46 4 2 3 Connection of the motor 47 4 2 3 1 Motor terminal X1A 47 4 2 3 2 Selection of the motor cable 49 4 2 3 3 Interconnection of the motor 49 4 2 3 4 Terminal block X1B for motor temperature a...

Page 7: ...4 4 2 1 Control release 63 4 4 2 2 Brake control 63 4 4 3 Module type 1 and 2 63 5 Cooling System 64 5 1 Installation of water cooled units 64 5 1 1 Heat sink and operating pressure 64 5 1 2 Material...

Page 8: ...nection of motor and voltage supply 50 Figure 23 Terminal block X1B 50 Figure 24 Connection of a KTY sensor 51 Figure 25 Brake control terminals B B 52 Figure 26 Brake control terminals BA BA and BB B...

Page 9: ...cabinet installation 33 Table 12 Status LED safety module 45 Table 13 Status LED axis module 45 Table 14 Motor temperature detection 51 Table 15 Wiring example in PTC mode 52 Table 16 Description of...

Page 10: ...technology EN 61508 1 7 for the size of error probability 0V Earth potential free common point 1ph 1 phase mains 3ph 3 phase mains AC AC current or voltage AFE From 07 2019 AIC replaces the pre vious...

Page 11: ...with 8 lines SCL Synchronous sensorless closed loop SELV Safety Extra Low Voltage 60V SIL The security integrity level is a measure for quantifying the risk reduction Term used in the safety technolog...

Page 12: ...ements and tests IEC 60664 1 EN60721 3 1 Classification of environmental conditions Part 3 1 Classification of groups of environmental parameters and their severities Section 1 Storage IEC 60721 3 1 G...

Page 13: ...rs IEC 64 1610 CD DIN VDE 0100 729 Low voltage electrical installations Part 7 729 Requirements for special installations or locations Operating or maintenance gangways IEC 60364 7 729 2007 modified G...

Page 14: ...mation KG 1 1 Target group This instruction manual is determined exclusively for electrical personnel Electrical per sonnel for the purpose of this instruction manual must have the following qualifica...

Page 15: ...omponents are bent and or isolation distances are changed The device must not be put into operation in case of mechanical defects Non compliance with the applicable standards Do not allow moisture or...

Page 16: ...urrent in the pro tective earth conductor When a residual current protective device RCD or a residual current monitoring device RCM is used for the protection against direct or indirect contact only a...

Page 17: ...using components without isolated inputs outputs it is necessary that equi potential bonding exists between the components to be connected e g by the equi potential line Disregard can cause destructio...

Page 18: ...are supported functions is not suf ficient It is imperative to install external protective measures e g limit switch that are independent of the drive converter Secure motors against automatic restart...

Page 19: ...the motor is still running during a restart of the drive converter mains on e g due to large rotating masses Switching an the input For applications that require cyclic switching off and on of the dr...

Page 20: ...alled B2B devices Manufacturers of B2B devices are obliged to take back and recycle devices manufac tured after 14 08 2018 These devices may not be disposed at the collection centres of public sector...

Page 21: ...regeneration The AIC can regenerate excess energy in sinusoidal form from the DC bus connection into the mains Precharging is required when using an AIC 24V power supply module Provides the 24V DC pow...

Page 22: ...k under exceptional condi tions or if essential functions life supporting measures or an extraordinary safety step must be fulfilled the necessary reliability and security must be ensured by the machi...

Page 23: ...itale Eing nge 4 digitale Ausg nge Internal fuses Das Treiber Leistungsteil ist ber interne Sicherungen an den Zwischenkreisbus ang eschlossen Antriebsprofile Die Antriebsmodule enthalten ein CanOpen...

Page 24: ...ata 2 4 kHz special overload behaviour A Z Customer special version firmware and download Housing Flat rear heat sink B 50mm E 200mm C 100mm G 300mm Air heat sink P 50mm U 200mm S 100mm W 300mm Contro...

Page 25: ...xtended to 10 45 C Coolant inlet tem perature Air 5 40 C 10 45 C Water 5 40 C Relative humidity EN 60721 3 3 3K3 5 85 without condensation Version and degree of protec tion EN 60529 IP20 Protection ag...

Page 26: ...n limits EN 60721 3 3 3M4 Vibration amplitude 3 5mm 2 9Hz Acceleration amplitude 10m s 9 200Hz EN 61800 5 1 Vibration amplitude 0 075mm 10 57Hz Acceleration amplitude 10m s 57 150Hz Shock limit values...

Page 27: ...3 C2 Interference immunity Standard Level Notes Static discharges EN 61000 4 2 8kV 4kV AD air discharge CD contact discharge Burst Ports for process measurement control lines and signal interfaces EN...

Page 28: ...er dissipation heat sink PVK W 18 37 58 36 74 116 Power dissipation interior PVI W 18 22 26 26 34 42 Max heat sink temperature THS C 80 Motor cable cross section mm 1 5 1 5 2 5 2 x 1 5 2 x 1 5 2 x 2 5...

Page 29: ...ted input voltage UN_dc V 565 Input voltage range Uin_dc V 452 840 Supply control unit Rated input voltage UN_dc V 24 10 Input current 3 Iin_dc A 1 Additional input current for air cooler I_dc A 0 5 T...

Page 30: ...ower unit Rated input voltage UN_dc V 565 Input voltage range Uin_dc V 452 840 Supply control unit Rated input voltage UN_dc V 24 10 Input current 3 Iin_dc A 1 Additional input current for air cooler...

Page 31: ...12 B P 195 07 Double axis module B P 195 10 B P 195 12 B P 390 13 Single axis module C S 280 14 C S 390 15 C S 560 16 C S 705 18 C S 1020 19 C S 1360 20 Single axis module E U 1650 21 E U 1950 22 E U...

Page 32: ...een the units must be kept to a minimum CAUTION Hot Surface Heat sinks can reach temperatures which can cause burns when touch ing If in case of structural measures a direct contact cannot be avoided...

Page 33: ...www keb co uk under the search term Heat conducting paste Select correct flow temperature for liquid coolers The flow temperature must be choose in such a way that no mois ture condensation occurs Ass...

Page 34: ...liquid heat sinks are available if no usable cooling surface exists at customer side Heat sink Cabinet outcut Size L1 in mm L2 in mm L3 in mm 04H6TFW 0400 452 435 406 06H6TFW 0600 652 635 606 08H6TFW...

Page 35: ...ules with flat rear heat sink 198 50 100 407 60 5 395 7 200 300 150 50 50 50 Housing Module width in mm Weight in kg B 50 3 8 C 100 5 8 E 200 12 5 G 300 18 Figure 4 Dimensions and weights of the axis...

Page 36: ...3 4 5 Dimensions of modules with air cooled heat sink 49 7 407 1 395 7 6 5 289 109 Housing Module width in mm Weight in kg P 50 5 5 Figure 5 Dimensions and weights housing P 36 Mechanical installation...

Page 37: ...395 7 407 99 7 50 6 5 109 289 Housing Module width in mm Weight in kg S 100 10 Figure 6 Dimensions and weights housing S 37 Mechanical installation...

Page 38: ...150 199 7 395 407 7 109 289 Housing Module width in mm Weight in kg U 200 17 Figure 7 Dimensions and weights housing U 38 Mechanical installation...

Page 39: ...150 250 299 7 7 394 5 407 109 289 Housing Module width in mm Weight in kg W 300 23 5 Figure 8 Dimensions and weights housing W 39 Mechanical installation...

Page 40: ...to ap prox 45 degrees until the plates solve above from the mounting Remove the cover forward Remove the cover of the DC bus Compress lug of the cover remove forward Figure 9 Front view of the device...

Page 41: ...n against contact for exterior devices DC bus X1D 2 X1D 4 Motor temperature and brake control for housing B C on the bottom side X1B X3AB Encoder input B Encoder input A X3AA Snap in for front cover M...

Page 42: ...utput B W V B W B X1B Option terminal block X1BA Option terminal block motor A T1 Connection for PTC KTY motor temperature monitoring T1A Connection for PTC KTY mo tor temperature monitoring T2 T2A B...

Page 43: ...PE Connection for earthing U V W X1A X1B PE X1A Motor terminal block U Connection for three phase motor Connect in phase for correct direction of rotation V W X1B Option terminal block T1 Connection...

Page 44: ...ules X2D Error chain 2 1 X4A reserved 1 6 reserved TxD RS232 2 7 DGND reference potential RxD RS232 3 8 TxD A RS485 RxD A RS485 4 9 TxD B RS485 RxD B RS485 5 X4C EtherCAT out LED 1 TX Speed 2 TX 3 RX...

Page 45: ...eady for operation red Safety module in error routine Table 12 Status LED safety module 4 1 1 2 Status LED axis module LED Status off No voltage supply of the unit yellow Unit initialised green Unit r...

Page 46: ...devices upper rail DC lower rail DC Place plastic cap as protection against accidental contact at the end of the system Torx oval head screw M4x10 required tool Torx screw driver TX20 Tightening torq...

Page 47: ...ousing B P Double axis module Name Function Cross section Tightening torque U A V A W A Motor connection A 0 2 6mm AWG 24 10 0 7Nm 6 2lbinch U B V B W B Motor connection B 0 2 6mm AWG 24 10 0 7Nm 6 2l...

Page 48: ...re 18 Housing C S motor connection Housing E U Name Function Cross section Tightening torque U V W Motor connection 35 95mm AWG 4 0 15Nm 132lbinch PE Connection for shielding earthing M8 stud for ring...

Page 49: ...motor 230 400V motor 400 690V motor 400V 400V Star Delta U1 V1 W1 W2 U2 V2 PE 3 U1 V1 W1 W2 U2 V2 PE 3 Figure 21 Interconnection of the motor NOTICE Incorrect behaviour of the motor The connection ins...

Page 50: ...trol Terminal block X1B for motor temperature and brake control Figure 22 Connection of motor and voltage supply 4 2 3 4 Terminal block X1B for motor temperature and brake control X1B Name Function Cr...

Page 51: ...1 PTC in accordance with EN 60947 8 750 T1 T2 closed 0 75 1 65k reset resistance undefined 1 65 4k tripping resistance undefined 4k T1 T2 open 2 Table 14 Motor temperature detection 1 The warning leve...

Page 52: ...e error message can be ignored with pn12 4 2 3 8 Brake control terminals B B Terminal block X1B Name Description B B X1B Udc 24V I_max 3 3A B DC 24V max 3 3A output for direct control of a brake The m...

Page 53: ...AB X3AA 17 1 17 2 18 Figure 27 Encoder interfaces of housings B P The shield of the encoder cables must be applied to these clamps at housing B P Figure 28 Encoder interfaces of housings C S E U and G...

Page 54: ...in 5 N Data N Data Data Data Data 6 N Data N Data Data Data Data 7 Cos Cos_abs Clock Clock Clock Clock 8 Cos Cos_abs 9 Sin Sin_abs Clock Clock Clock Clock 10 Sin Sin_abs 11 Exciter 12 Exciter 13 COM C...

Page 55: ...n 11 Exciter 12 Exciter 13 COM COM 14 COM Internal shielding 15 8V 16 5 25V 17 24V 18 COM Shielding open with heat shrinkable tube and wire end ferrule Figure 30 Encoder interface X3AA channel 1 for H...

Page 56: ...A_HTL B_HTL N_ HTL Only for devices with HTL encoder Input for HTL incremental signals and zero signal 10V to 30V max 100 kHz 5 6 N Input zero signal either 1Vss or RS485 Data Input or output for dat...

Page 57: ...s modules U 9V X2D Figure 31 Error chain terminal X2C X2D 4 3 1 1 Error chain channel 1 The first error channel is an error chain If there is an error in a module the other mod ules can be notified of...

Page 58: ...nnection on 5 LED yellow Speed 1 8 X4B EtherCAT IN 6 RX 7 off 10MBit 8 on 100Mbit Table 17 EtherCat System bus socket X4B 4 3 3 Diagnosis Visualisation X4A The integrated RS232 485 interface serves fo...

Page 59: ...digital outputs are short circuit proof and specified in accordance with IEC61131 2 Technical Data Max switching voltage U V 30 Max current I A 0 7 per output 1 total current for all outputs Internal...

Page 60: ...15 mm Table 20 Wire end ferrules and stripping length Front view 18 a b a Pusher b Wire hole Figure 34 Assembly of the control cable Press pusher by hand Insert connecting wires into the respective ho...

Page 61: ...ock X2A 4 3 5 2 Connection of the digital inputs AFE and charging module Only charging module 0V DI1 4 24V DI1 4 Figure 36 Connection of the digital inputs DI1 DI4 4 3 5 3 Connection of the digital ou...

Page 62: ...eleration time state STO is set SS2 Safe Stop 2 safe stop 2 the drive is decelerated by the effect of the drive control while the brake ramp is monitored After reaching the idle position state SOS is...

Page 63: ...oltage by switching the control release X2B 2 24V X2B 1 ST X2B 2 24V X2B 3 0V X2B 1 ST SPS Figure 40 Connection of the control release via switch and PLC 4 4 2 2 Brake control Connections for a brake...

Page 64: ...ssure An UL acceptance with 5 fold maximum oper ating pressure was executed Pay attention to the guidelines 97 23 EC of pressure units 5 1 2 Materials in the cooling circuit For the screw connections...

Page 65: ...oded by lixiviums and salts The optimal pH value for aluminum should be in the range of 7 5 8 0 Abrasive substances Abrasive substances as used in abrasive quartz sand clogging the cooling circuit Cop...

Page 66: ...oolant must be carried out with flexible pressure resistant hoses and secured with clamps Pay attention to flux direction and check tightness The cooling flow must always be started before starting th...

Page 67: ...14 18 22 25 28 31 33 35 40 1 11 18 22 27 31 33 36 38 40 45 4 15 22 27 32 36 38 41 43 45 50 8 19 28 32 36 40 43 45 48 50 Table 25 Dew point table To avoid condensation the following options are availab...

Page 68: ...in 40 l min 30 l min 20 l min 10 l min 5 l min Figure 42 Coolant heating depending on power dissipation 5 1 8 Typically fall of pressure depending on the rate of flow bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0...

Page 69: ...Market the following additionally instructions must be observed summary of original texts of the UL Files These devices shall be mounted within a suitable ultimate enclosure These devices are intended...

Page 70: ...pplementary manuals and information to the download can be found at www keb de de service downloads General manuals EMC and safety instructions Manuals for additional control boards safety modules fie...

Page 71: ...ies 1G 2013 09 Acquisition of the technical data of the encoder interface 1H 2014 06 Supplement capacity data general changes shielded connection cables for brakes condensation time instructions on ap...

Page 72: ...72 NOTES...

Page 73: ...et www keb jp MORE KEB PARTNERS WORLDWIDE www keb co uk contact contact worldwide P R China KEB Power Transmission Technology Shanghai Co Ltd No 435 QianPu Road Chedun Town Songjiang District 201611 S...

Page 74: ...Automation with Drive www keb co uk KEB Automation KG Suedstrasse 38 32683 Barntrup Tel 49 5263 401 0 E Mail info keb de...

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