KEB COMBILINE Z1I05-1001 Series Instructions For Use Manual Download Page 1

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COMBILINE

I05

INSTRUCTIONS FOR USE |

INSTALLATION SINUS EMC FILTER

Translation of the original manual

Document 20146892 EN 02

Summary of Contents for COMBILINE Z1I05-1001 Series

Page 1: ...COMBILINE Z1I05 INSTRUCTIONS FOR USE INSTALLATION SINUS EMC FILTER Translation of the original manual Document 20146892 EN 02...

Page 2: ......

Page 3: ...case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation w...

Page 4: ...well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the intended use However they are regarded as being only informal and...

Page 5: ...3 Installation 11 1 4 Electrical connection 12 1 5 Start up and operation 12 1 6 Repair 13 1 7 Disposal 13 2 Product Description 14 2 1 Intended use 14 2 2 Improper use 14 2 3 Product features 14 3 T...

Page 6: ...e 0D 29 4 5 2 Dimensions filter type 0H and 0L 30 4 5 3 Dimensions filter type 0P and 0S 31 4 5 4 Dimensions filter type 0X and 0Y 32 4 6 Control cabinet installation 33 4 6 1 Installation distances o...

Page 7: ...0X and 0Y 32 Figure 17 Installation distances of the sine wave EMC filters 33 Figure 18 EMC conform installation in the control cabinet 34 Figure 19 Fan replacement 35 Figure 20 Voltage current at the...

Page 8: ...of a complete AIC filter 21 Table 8 Voltage supply of the integrated fans 22 Table 9 Rated data NC contact 22 Table 10 Length of the connection cables filter type 0D 29 Table 11 Length of the connecti...

Page 9: ...rameters and their severities Section 1 Storage IEC 60721 3 1 German version EN 60721 3 1 EN60721 3 2 Classification of environmental conditions Part 3 Classification of groups of environmental parame...

Page 10: ...safety instructions have been created by the manufacturer for the area of electric drive technology They can be supplemented by local country or application specific safety instructions This list is n...

Page 11: ...pliance with the applicable standards Do not allow moisture or mist to penetrate the unit Avoid dust permeating the device Allow for sufficient heat dissipation if installed in a dust proof housing No...

Page 12: ...a trouble free and safe operation please pay attention to the following instructions The electrical installation shall be carried out in accordance with the relevant re quirements Cable cross sections...

Page 13: ...cle devices manufac tured after 14 08 2018 These devices may not be disposed at the collection centres of public sector disposal organisations If no deviating agreement has been made between the custo...

Page 14: ...nfeed Controller AIC This results in the following advantages 2 1 Intended use The sine wave EMC filters are intended for installation in electrical systems or machines The technical data and informat...

Page 15: ...5 70 C Relative humidity EN 60721 3 2 2K3 95 at 40 C without condensation Operation Standard Class Notes Surrounding temperature EN 60721 3 3 3K3 5 40 C extended to 10 45 C Coolant inlet temperature A...

Page 16: ...z EN 61800 5 1 Vibration amplitude 0 075mm 10 57Hz Acceleration amplitude 10m s 57 150Hz Shock limit values EN 60721 3 3 3M4 100m s 11 ms Table 3 Mechanical ambient conditions 3 1 4 Chemical mechanica...

Page 17: ..._max A 16 26 75 175 280 460 710 Operating frequency range fS Hz 0 100 Drive converter switching frequency f kHz 8 16 4 16 Maximum surrounding temperature T_max C 45 Weight m kg 8 13 16 5 46 52 5 117 1...

Page 18: ...end Temperature monitoring T1 T2 Temperature switch NC contact TZ L Temperature switch Main connections U1 V1 W1 Connection drive converter U2 V2 W2 Connection motor mains L Choke DC link DC link rege...

Page 19: ...e monitoring Output terminals DC link Sine wave EMC filter U1 V1 W1 Input terminals at the sine EMV filter U2 V2 W2 Output terminals at the sine wave EMC filter input terminals at the motor T1 T2 Conn...

Page 20: ...oke L1 2 L2 2 L3 2 Output mains choke Sine wave EMC filter U2 V2 W2 Input sine wave EMC filter U1 V1 W1 Output sine wave EMC filter T1 T2 Connection terminals temperature monitoring DC link terminals...

Page 21: ...04 1000 12E6T60 3000 0HZ1I05 1001 14Z1B04 1000 14E6T60 3000 0LZ1I05 1001 18Z1B04 1000 18E6T60 3000 0PZ1I05 1001 22Z1B04 1000 22E6T60 3000 0SZ1I05 1001 24Z1B04 1000 24E6T60 3000 0XZ1I05 1001 27Z1B04 10...

Page 22: ...0Y ATC3 3 0A Colour code fuse Grey Table 8 Voltage supply of the integrated fans 4 2 2 Overtemperature shutdown The chokes are equipped with temperature switches in order to protect the system agains...

Page 23: ...23 Installation and Connection 4 3 Connection power terminals 4 3 1 Filter type 0D U1 U2 V1 V2 W1 W2 U1 U2 V1 V2 W1 W2 Figure 7 Filter type 0D...

Page 24: ...24 Installation and Connection 4 3 2 Filter type 0H and 0L U1 U2 V1 V2 W1 W2 U1 U2 V1 V2 W1 W2 Figure 8 Filter type 0H and 0L...

Page 25: ...and 0S U2 U1 V1 V2 U2 U1 V2 V1 W2 W1 W1 W2 Filter type Used wire end ferrules 0P A25 16 0S A50 20 Figure 9 Filter type 0P and 0S If necessary the user is free to exchange the wire end ferrules against...

Page 26: ...2 U1 V2 W1 W2 W1 W2 U1 U2 V1 V1 V2 W1W2 U2 U1 V2 V1 W1 W2 Filter type Used wire end ferrules 0X A95 25 0Y 2 x A70 25 Figure 10 Filter type 0X and 0Y If necessary the user is free to exchange the wire...

Page 27: ...ive connection option The user is free to exchange the wire end ferrules against ring crimp connectors In this case the end of the ferrule corresponds to the centre of the opening in the ring crimp co...

Page 28: ...erve to accom modate corresponding lifting devices for the transport WARNING Wrong chain angle damages the lifting eyes Maintain a chain angle of max 60 Always attach to two lifting eyes simultaneousl...

Page 29: ...erter is 1 5 m For filters that are already delivered with cable the cable may be shortened as required but not extended 4 5 1 Dimensions filter type 0D 200 350 420 11 318 300 9 M8 12 160 8 153 5 Figu...

Page 30: ...nsions filter type 0H and 0L 200 350 420 11 318 300 9 M8 173 5 12 Figure 14 Dimensions filter type 0H and 0L Connection cable Standard Length in m Connection 1 5 Wire end ferrule Table 11 Length of th...

Page 31: ...0P and 0S 12 400 420 200 400 570 11 M10 W1 W2 V1 V2 U1 U2 14 233 5 Figure 15 Dimensions filter type 0P and 0S Connection cable Standard Length in m Connection U1 1 5 Wire end ferrule U2 V1 V2 W1 W2 Ta...

Page 32: ...X and 0Y 540 11 M10 U1 U2 V1 V2 W1 W2 200 400 600 700 12 520 30 337 Figure 16 Dimensions filter type 0X and 0Y Connection cable Standard Length in m Connection U1 1 5 Wire end ferrule U2 V1 V2 W1 W2 T...

Page 33: ...C D A 150 6 B 100 4 C 0 0 D 0 0 F 1 20 1 1 Distance to upstream operating elements in the control cabinet door Figure 17 Installation distances of the sine wave EMC filters 4 6 1 1 Mounting instructi...

Page 34: ...4 13 12 11 10 5 4 3 2 1 15 16 17 18 19 20 21 22 23 24 25 9 8 7 6 14 13 12 11 10 5 4 3 2 1 15 16 17 18 19 20 21 22 23 24 25 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7...

Page 35: ...n The following must be observed The arrows on the fan for the correct direction of the air flow The correct wiring of the 24 V DC voltage supply at the terminals Figure 19 Fan replacement Filter type...

Page 36: ...ction sine EMC filter Voltage Ph Ph at drive converter output Current Ph Ph at drive converter output Figure 20 Voltage current at the drive converter output Voltage Ph Ph with sine wave EMC filter Cu...

Page 37: ...ive converter Voltage against PE with sine wave EMC filter Figure 23 Voltage U against PE with sine wave EMC filter At the output phases against earth no purely sinusoidal voltage is generated The thi...

Page 38: ...si Peak upper limit Figure 24 Measurement of the emitted interference with unshielded motor lines NOTICE Pay attention to distances when laying the cables An unshielded motor cable can be used when us...

Page 39: ...eed Controller AIC with sine wave EMC filter 0 20 40 60 80 100 120 1 5 7 11 13 17 19 23 25 29 31 35 37 Order AIC sine wave EMC filter B6 with 4 Uk choke Figure 25 Comparison of mains harmonics in with...

Page 40: ...uipped with a DC HF filter for interference suppression Drive converters connected to the DC bus can be equipped with DC HF filters As a consequence all drives are HF technical decoupled from each oth...

Page 41: ...s 6 1 CE Marking CE marked sine filter EMC were developed and manufactured to comply with the regulations of the Low Voltage Directive The harmonized standards EN 61558 1 and EN 61558 2 20 as well as...

Page 42: ...istory Version Date Description 00 2017 06 Completion pre series 01 2017 11 Change of title picture insert operating conditions extension technical data 02 2020 01 Insertion of new figures adaptation...

Page 43: ...et www keb jp MORE KEB PARTNERS WORLDWIDE www keb co uk contact contact worldwide P R China KEB Power Transmission Technology Shanghai Co Ltd No 435 QianPu Road Chedun Town Songjiang District 201611 S...

Page 44: ...Automation with Drive www keb de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel 49 5263 401 0 E Mail info keb de...

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