KBC BAH-1010AVS Instruction Manual Download Page 1

Page: 1 / 109

Summary of Contents for BAH-1010AVS

Page 1: ... KBC MACHINES ARE BACKED BY OUR 1YEAR PARTS REPLACEMENT WARRANTY WHEN USED AS INTENDED AND WlTH PROPER MAINTENANCE THIS MACHINE WILL PROVIDE YOU WlTH YEARS OF TROUBLE FREE SERVICE IF YOU NEED PARTS SIMPLY FILL OUT THE PARTS REQUEST FORM AND FAX OR E MAIL YOUR REQUEST ALL OTHER QUESTIONS PLEASE CONTACT US KBC MACHINERY 6465 18 MILE ROAD STERLING HEIGHTS MI 48314 PH 800 860 1740 FAX 800 862 1740 www...

Page 2: ......

Page 3: ...Instruction Manual Automatic Horizontal ...

Page 4: ...mber the following Correctly operate the machine as described in the manual to prevent accident Do not operate the machine by guesswork We suggest you always keep manual at hand and refer to it whenever you areI Inot sure of how to perform any procedures for AH 101OJAY I Instruction Manual AH lO1OJAY HorizontalBandsaw Ver 2 Date 1211711998 ...

Page 5: ...newill provide low cost cutting accuracy for many years ifthe procedures for installation operation maintenance and troubleshooting are followed However if there are questions please contact our agent or our factory for the nearest service or sales representative Enough already I hope you find COSEN as incredibly smart as I do If you have any suggestionsfor improvement please tell us we will appre...

Page 6: ...YC2Richardisnynam Taadirgisnygane Bmenithm Andbeapofessw ...

Page 7: ... with saw in horizontal position Always use the vise and clamp secure1y 11 Keep belt guard and wheel covers in place and in working order 12 When a workpiece is too long or heavy support it fromthe floor 13 Always remember to switch off the machine when the work is completed 14 Disconnect power cord before adjusting servicing and changingblade 15 Check damaged parts Before further use of the tool ...

Page 8: ...ught in a running machine Be sure to c o n f i that the area around the machine is cleared of people and obstacles every time before startingthe machine or operation I Use a water soluble cutting fluid on this machine Oil based cutting fluids may emit smoke or catch1 fue depending on the conditionof their use ...

Page 9: ...e W Never cut carbon or any other material that produces and dispersesexplosive dust on this machine Sparks f r o m motors and other machine parts may ignite and explode the air borne dust The machine needs specialmeasures for cuttingexplosivematerials Stopthe saw blade before you clean the machine It is dangerous if hands or clothing are caught by the running blade ...

Page 10: ...uces flammablechips Never operatethe machine unattended when cutting flammablematerials Use roller tables on both front and rear sides of the machine when cutting the long work It is dangerous if the work falls off the machine when the rollertables are not used Take preventive measures when cutting thin or short pieces from the work to keep them f r o m falling It is dangerous if the cut piece fal...

Page 11: ...ework is not securely clamped with the vise pieces will be forced out of the vise during cutting w Never touch the running saw blade It is dangerous if your hands or clothing are caught by the running blade Never step or standon the roller table It is dangerousif your foot slips on the rollers and you fall ...

Page 12: ...SAFETYRWES 0 Turn off the shop circuit breaker switch before servicing the machine Then post a sign to inform people that the machine is under maintenance ...

Page 13: ...2 1 2 5 2 1 INTRODUCTION 2 1 2 2 MOVING OF THE MACHINE 2 1 2 3 INSTALLATION OF THE MACHINE 2 4 2 4 WORKING CONDITIONS 2 10 3 OPERATING INSTRUCTION 3 1 3 12 3 1 SAFETYPRECAUTIONS 3 1 3 2 PREPARATIONFOR USE 3 2 3 3 CONTROLPANEL 3 3 3 4 CHECKLISTBEFORE OPERATING 3 15 3 5 HOW TO LOAD THE WORKPIECE 3 15 3 6 TEST RUN THE MCHINE 3 16 3 7 HOW TO SELECT AND REPLACE THE SAW BLADE 3 18 3 8 PROCEDURES TO STOP...

Page 14: ... 7 2 7 3 DISPOSAL OF THE MACHINE 7 2 8 SYSTEMSTROUBLE SHOOTING 8 1 8 4 8 1 INTRODUCTION 8 I 8 2 GENERAL TROUBLESAND SOLUTIONS 8 2 8 3 MOTOR TROUBLESAND SOLUTIONS 8 3 8 4 BLADE TROUBLESAND SOLUTIONS 8 4 9 PARTS LIST 9 1 9 11 CHART 1 SAW BOW 9 I CHART 2 BLADE GUIDE ARMS 9 4 CHART 3 BED ASSEMBLY 9 6 CHART4 BASE ASSEMBL 9 8 CHART 5 HYDRAULICSYSTEM 9 II APPENDIX A Specificationsof the Machine appendk I...

Page 15: ......

Page 16: ...er products Recently one thing happened and it could be considered as a great milestone for COSEN to get into the state of the arttechnology that was after the outsideassistance of a notified body AMTRI VERITAS Limited COSENhad obtainedthe CE DESIGNATION a national standard which was approved by ECS European Committee for Standardization COSEN metal cutting bandsaw is an ideal tool for the machine...

Page 17: ...g CentralizedKnee type front control box main electrical box The blade guidance mounted with bearings and carbidefaced inserts maintains the stabilityof machining and reduces the vibrations of cutting This produces high degree of cutting accuracy and a long blade life The cast iron dovetail slide guide and guidearms constructthe unique characteristics of rigidity and stability This machine is desi...

Page 18: ...ion 1 1 3 SPECIFICATIONS SPECIFICATION MAX CAPACITY 250 m n 10 250 B X 250 W 10 X 10 60 Hz 29 46 65 98 in CUTTING SPEED RANGE ELECTRIC SYSTEM COlPLETE COOLANTONE UNIT Design and specificationsare subjected to change without notice ...

Page 19: ...ALINFORMATION Section 1 1 4 IDENTIFICATIONAND TERMLNOLOGYOF THE MACHINE A Dovetail SlideGuide B Drive Wheel Cover C Ann Fixing Handle D ElectricalBox and Control Panel E Dovetail Gauge Plate F Stopper FRONT VIEW ...

Page 20: ... A GENERALINFORMATION Section 1 G Fixed Vise Jaw H Movable Vise Jaw I Motor J Pulley Cover K Hydraulic Feed Cylinder L Blade Tension Adjustment Handle M Idle Wheel TensionAdjustment Slide N Bed REAR VIEW ...

Page 21: ...1 1 5SAFETYDEVICES AND SAFETY GUARDS The locationsofthesafety devices and guardsare shown in Fig 1 1 and Fig 1 2below 1 Limit Switch 2 Limit switch 3 Emergency Stop Button 4 Interlock Switch Door 5 Interlock Switch Band Wheel Cover ...

Page 22: ...I _ _ _ _ GENERALINFORMATION Section 1 IDLE WHEEL COVER DRNE WHEEL COVER rPULLEY COVER BLADEGUARD WIRE BRUSH COVER Fig 1 2 Safety Guards ...

Page 23: ...iterionfor 8Wday exposureto steady state broad band noise The unprotected ear should not be exposedto noise levelshigher than 120dBA The noise of the machinecomes from the followingsources 1 Saw blade during cutting 2 Wire brush unit 3 Chip conveyorunit 4 Speedreducer 5 Hydraulicmotor pump 6 Belt transmissionsvariable speedmotors 7 Blade motor 8 Drive wheels 9 Parts not secured tightly causing mec...

Page 24: ......

Page 25: ... of how to perform any of the procedures 2 2MOVING OF THEMACHINE As far as the moving of the machine is concerned please follow the carrying and cleaning method to keep your machine in the best working condition You can choose any one method as followingto move your machine A CARRYING 1 Use crane to place Cany the machine to its location by using a crane and a wire rope sling that can fully withst...

Page 26: ...e proper tools and wire rope slingsto move yourmachine J Apply the wire rope sling to the liftiig hole at the rear of the fiont vise slide and the rear end of the machine Keep the machine balance while movingthe machineup J Whenworkingtogether with more two people take careof each other to avoid dangerous moving ...

Page 27: ...ft is necessary to move youtmachine J Use adaptable capability of forklift J Keep balance ofyour machine 3 Use rolling cylinder to place You can use this method to move your machine when it is in the smallmachine shop J Use ada table com ressive strenathof the wooden standmaterial J Use adaptablecompressivestrength of the rolling cylindermaterial ...

Page 28: ...ing to each other J Do not install your machineon an uneven ground foundation J Keep your machine away from the water or heavy dust Power Supply J Supply voltage 90 110 of nominal supply voltage J Sourcefrequency 99 101 of nominal fkquency J Do not use the same power supply together with electric spark machining electricwelder to avoid unstable voltage J The independent and direct power supply is ...

Page 29: ...1 1 J MOVING AM INSTALLATION Section3 Reauired Floor S a c e withoutRoller Table unit mrn Operation ama LangUL 2310 T r d 2550 ...

Page 30: ...1 A MOVING AND INSTALLATION Section 3 Reauired Floor S a c e with Roller Table unit mrn Sec 3 mc ...

Page 31: ...on parts book 1pcs 2 3 6 InstallationProcedures Your machine is more easy installing than other brand s type Following this manual you can do yourself step by step The major machine function for setting up as following fixing the machine on the floor machine leveling installation of feed roller cutting fluid supply Ihydraulic oil supply electricalconnection 1 For best performance the band sawhas t...

Page 32: ...f the rear for the machine is approximately 25 mm 1 in higher than the level of the front end This will allow the proper return of the cutting fluid for working The illustration as show as Following u Be sure to ascertain that all leveling bolts evenly support the weight of the machine Use a level gage to make sure that the platform is flat and even at all angle If you plan to cut long workplaces ...

Page 33: ... c k the sight gauge to ascertain e oil level in the tank Open the electricalenclosuredoor and connectthe power supplycable to the circuit breaker N F B terminals that are indicatedby the mow in illustrationas following Be sure to connect the ground cable to the ground terminal The power supply to your machine should agreewiththe wiring voltage that is indicated on the label attachedto the electri...

Page 34: ...ommend you as following Your should work in light clearly for working site To avoid operator falling down please keep dryness on the floor To avoid the dustthat comes from another machine making affectelectricalcontrol facilities Except operator please do not let people near your machine for safety ...

Page 35: ......

Page 36: ...ace before cutting and use auxiliary support for long material J Do not removejammed or cut off pieces until blade has stopped J Keep fingersout of path of blade J Guards shouldbe in place and used at all times J Disconnect machine frompower somebefore making repairs or adjustments J Put the Protectiveglovesonbefore changing the sawblade J Please do not move your eyes from the machine while operat...

Page 37: ... if the material is flammable or not u e v e r moveyour eyes away from the machine during the cuttingoperation Cuttingfluids There are two kinds of cutting fluid namely oil based cutting fluids and water soluble cutting fluids The oil based cutting fluid is more expensive than the water solublecutting fluid We suggest you use the water soluble cutting fluids The following table lists both the adva...

Page 38: ...n with light 7 MACHRE ON buttons 8 EMERGENCY STOPbutton 9 SAWBOW UP MOVEMENT button 10 SAWBOW DOWN MOVEMENT button 11 COOLANT SUPPLY select switch on o 12 DOWNFEED RATE CONTROL dial 1 CUTTING PIECE counter This counter is used to preset the number of cuts required in the automatic mode When the counter reaches the preset number the machine is turned off automatically COUNTreadout white color digit...

Page 39: ...to the preset cutting data u When the machine is first started in the MANUAL mode and then switchedto the AUTO mode the first cut is not counted but the machine automatically operates according to the preset cutting data This function can be used for the machine to automatically cut the work after it trims the end of the work u In the automatic mode when the switch is turnedto MANUAL duringcutting...

Page 40: ...as long as it s depressed In automatic mode this button does not interrupt the pre programmed actions 11 COOLANT SUPPLY selectswitch This select switch is used to controlthe coolant supplying to the cutting area I mode If the select switch is turned to this mode the coolantwill be suppliedto the cutting area W mode If the select switch is turned to this mode the coolantwill not be supplied ATTENTI...

Page 41: ...andy for high production cutting operation The Cutting Length Preset Device offers precise lengthsettingand easy adjustmentfor massproduction From head to toe AH 101OJAY is designed to have all the system you will find on a fully automatic band saw machine As described in Sec 3 3 1 4 MOTION DETECTOR ONIOFF safety switch this device will shut off all motors shouldthe blade malfunctions This system ...

Page 42: ...and two screws 3 17 18 It can be fixed onto the moving vise and adjusted to hold front end of the stock down For installation please see the parts diagram for Bed in Section 9 The number follows each name corresponds with the prts diagram This useful device further engthens the vertical clamping capabilityby holding down the work from rear end of the bed First replace the end cover of the roller f...

Page 43: ...ing speed can be displayed digitallyby installing a digital tachometer available upon request 3 3 3 How to Properly InstalVAdjustfor Smooth Cutting ADJUSTMENTS BY YOU BUe Soeijd A f I I r41 L 5 f T BLADE SPEED SELECTION Blade speed should be determined by the material to be cut The following chart is for generalreference only Due to manufacturingprocesses such as certaintypes of cast iron pipe or ...

Page 44: ...y cover See above photo 4 Apply tensionto belt and tighten lock handle THE PROPER TENSION IS 112 INCH DEFLECTION OF BELT WHEN APPLYING MODERATEPRESSURE ON THE BELT BETWEENTHEPULLEYS 5 Replace pulley cover Fig 1 Speed Swap Configuration 1 Turn the handle lever of the blade tension device CLOCKWISE to TIGHTEN the blade and then the blade tension is increased 2 Turn the handle lever of the blade tens...

Page 45: ...rs 3 34 Please see Parts Diagram 3 Bed Insert them in the holes on the front and rear sides of the bed slightly below the guiding anns Push in bars until they are flush with the rear side of machine bed fasten setscrews at the rear end 8 Assembly the right adapter 3 35 and lefi adapter 3 39 with one fasteningbolt each 9 Theninstall the cross slide 3 40 and thepreset lengthstopper factory assembled...

Page 46: ...ydraulic Cylinder 10 Lock Screw 5 Bracket 11 Gear Box 6 Feed Tension Spring 12 ScrewBow Bracket Fig 3 Cutting Feed AdjustmentMechanism Tension SpringMechanism isn t used on Automatic Models Rate of Cutting Feed Proper rate of cutting feed is important Excessive pressure can break the blade or stall the saw On the contrary insufficient pressure rapidly dulls the blade The hydraulic cylinder regulat...

Page 47: ...TE 1 If the saw blade top line is not leveled with the bed horizontal line the workpiececan not be fully cutthrough saw bow lock nut level screw bed ncnr rrmmwm blade Fig Levelingof Saw Blade and Bed Horizontal Line Fig A SawBlade Leveling The saw bow should stop simultaneously or slightly before the screw in the above figure hits the bed This automatic stop is activated by the lower limit switch ...

Page 48: ...hing Fig 11 4 with a spanner to make saw blade 90 againstbed surface After finishing the adjustment tighten the locking screws Fig 11 4 and make sure the face of tungsten carbideblade guides completelycontactsthe face of the sawblade Fig 11 1 4 CAUTION The adjusting screw Fig 11 1 5 is pre fixed in factory Please do not try to adjust it unless the machine is seriously impacted by accident and has ...

Page 49: ... Fig 17 51 1 burst roller I d i n n e r roller I inner roller 1 Fig 1 1 4 outer inner I b1ade locking screw I Fig 11 31 ...

Page 50: ...ledand turned on if required 9 Keep machine lubricated 10 Do not start cutting on a sharp edge 3 5 HOW TO LOAD THEWORKPIECE Properly place the workpiece on the work feed table using the following procedures 1 Connect power and turnon the machine 2 Depress the raise button 9 see 3 3 11 to raise the sawbow until it is at the highest position 3 Turn off the machine and power switch 4 Fully open the r...

Page 51: ... dangerous if the work is clamped loosely and forced out of the vises during cutting 3 6 TESTRUN THE MACHINE By following the procedures and operating properly your machine will be performing excellently for the days to come 3 6 1 ManualMode It might be necessary to use the machine for single cuts without automatic feeding First of all the selector switch 3 must be set to manual position Stock Fee...

Page 52: ...e onthe work feed table make surethe vise is hlly open Tighten the vise clamp by hand Jog the stock back and forth by utilizing the select switch 5 till your preferred cut off length meanwhilethe sawbow must stay at the highest position Descend the sawhead carefully until the teeth of the blade is 1mm abovethe stock Adjust the proper downfeedrate by turningthe Downfeed Rate Control Dial 12 NOTE Ma...

Page 53: ...to break in the blade will result in less than optimum efficiency To perform this break in operation the following instructions shouldbe followed 1 Reducethe blade speed to one half of its normal setting 2 Lengthen the time required for cutting 2 3 times that of normal 3 The break in operationcan be considered sufficient if all the unusual noises or metallic sounds have been eliminated For instanc...

Page 54: ...control panel to turn the machine off and disconnectpower from the machine 3 Remove blade guards 4 Open the wheel coversfully and make sure they remain in a steady position 5 Loosen the tension on the blade by turning the saw blade tension handle to move the driven wheel closer to the drive wheel 6 Push down the saw blade from where it inserts the rollers Caution make sure no one will accidentally...

Page 55: ... gently close the wheel cover 14 Reconnect the power to the machine and turnthemachine back on 15 Press the blade drive ON button to start the saw blade tunning for a few seconds then stop the bladeby pressing blade drive OFF 16 Open the wheel cover and check to see that the saw blade is not off the drive and driven wheels and is correctly located in the blade guides see Sec 3 3 3 foradjustment pr...

Page 56: ... stoprunning When an error occurs the machine automatically stops please refer to section 10 for troubleshooting ResumingAutomatic Operation When the above buttons BLADE STOP button MACHINE OFF button EMERGENCY STOP or POWER OFF switch are pressed in the middle of a cutting operation the piecesbeing cut will not be counted among the number of pieces already cut The operation stopped by pressing an...

Page 57: ...le shows the document number of risk assessment which will be addressed in section 7 4 a1 construction file Stabbing or I uncture Hazard Friction or Abrasion hazard Iiigh Pressure fluid injection hazard liandling saw blade Handling saw swarf Touch the driving belts Hydraulic system breaking When replacingsaw blade Remove chips from the machine During sawing During the sawing process Near the saw t...

Page 58: ...ionsl ip with nacliinery because o f their mechanical natllre Electrical 11az lrds caused lor example by I3ectrical colitacl direct or indirect Electrostatic phenomena Thermal radiation or other phenomena such as ejection o f molten particles and chemical effects rroni sliort circuits overloads etc External influences on electrical equipment Tliermal hazards res lting in PROCESS Right after the sa...

Page 59: ...tact with hot saw blade both stationary and moving Do not apply The machine doesn t use any heat source During sawing processes Motion of power generation and transmission elements Acoustic resonance caused by moving saw teeth Audible resonance of workpiece Do not apply The machine doesn t use such kind of communication Workpiece held by opentor feeding ur clamping vibration Do not apply There s n...

Page 60: ...with this kind of hazard 0 Description Lasers Ionizingradiation sources Machines making use of higll frequency electromagnetic fields Iiazards generated by materials and substances processed used or exhausted by machinery for example Hazardsresc ltirig fro111 contact with or inhalationo f harmful fluids gases mists fumes and dusts Fire or explosion hazard Biological and micro biological viral or b...

Page 61: ...ent and accuracy of manual actions impaired during handlinglpositioning of workpiece and saw blades Increased incidence of reasonably foreseeable misuse inattention inadvertent operation of controls Reasonably foreseeable misuse Inadvettent operation of control Incorrect workpiece and saw blade handling setting PROCESS During loading unloading and maintenance When use manual mode control When load...

Page 62: ...and saw bed Near the saw bladesand fluid hoses Near the vise saw blade saw head RELATED DOCUMENT HAZARD SITUATION Malfunctions of control with consequentmisapplication of stored energy or power Over speeding o f motor s Power work holding fails Part breakage causes machine elements to rnove under residual forces inenia gravity springlenergy storage means causing external elements to move unexpecte...

Page 63: ... I IAZARD SITUATION Machine elements fail or swing unexpectedly When moving the machine Hazardsprotected by movable and adjustable guards not lifed with interlocking to machine controls Unsuitable positioning and type o f controls PROCESS When handlinglmaintaining the machine or during the sawing processes During operation process control and maintenance Duringoperation and process control DANGER ...

Page 64: ... Do not apply There s no such equipment on the machine Description Feedinglrernoval means of workpieces Essential equipment and accessories for safe adjusting andfor maintaining Equipment evacuating gases elc DANGER ZONE At saw blades power transmission workpiece clamping and feeding elements PROCESS During process control and maintenance RELATED DOCUMENT ...

Page 65: ......

Page 66: ... or repair the electrical system is the liited lifefor each part In addition the IP ratings of the electric components are IP54 or above which comply with the safetyrules of CE 4 2 LAYOUTOF THE ELECTRICALCOMPONENTS Boththe layouts of the electriccomponents in the electrical box and on the machine are shown in Fig 4 1 and Fig 4 2 below Fig 4 1 The Electrical Components Layout In The Electrical Box ...

Page 67: ...WIRE DIAGRAM FS 2A HYDRAUC B M E COOMT FEWNC MOTOR MOTOR MOTOR MOTOR 110 0 ...

Page 68: ......

Page 69: ...id valve is used to control the moving direction of the lifting cylinder All of the hydraulic units are installed in the base cabinet so that the noise of the hydraulic units i e hydraulic motor and pump is isolated and then the machine performs quietly The hydraulic circuit of this system is shown in section 5 2 while the hydraulic layout is shown in section5 3 both of them can help whileconsider...

Page 70: ...ection 5 5 2THE HYDRAULIC CIRCUIT INDEX I PART NAME 1 IHydraulic Pump I 2 1Hydraulic Motor 1 5 Lifting Cylinder 1 6 1Solenoid Valve 7 1 Flow Control Valve 1 8 1Hydraulic Oil Tank I I 9 IFilter Fig 5 1 The Hydraulic Circuit ...

Page 71: ...I HYDRAULICSYSTEM Section 5 5 3THE LAYOUT OF THE HYDRAULIC SYSTEM Fig 5 2 The layout of the hydraulic sysrern ...

Page 72: ......

Page 73: ...yby hydraulic regulation 6 2BAND SAW BLADE SELECTION The factors affecting cutting performance are Type of material Material size and shape Guide spacing Blade selection Blade speed and feed Blade tension Blade vibration Coolant Material and its relationto the cuttingrate Dependingon the hardness of the material the cuttingrate will increase or decrease For example it takes more time to cut stainl...

Page 74: ...r we forcethe blade teeth deeper into the material the blade will be less sensitiveto heat because the teeth arecutting more and rubbing less Blade selection There are fivetypes ofblade material generally used Hard back carbon Semi high speed High speed Carbon Electron welded blade In most high speed production cutting either the semi high speed or the electron weldedband are used Electron welded ...

Page 75: ... is cutting the shape of the stock being cut will also affect cutting speeds particularly if the piece is excessivelywide or if it varies in the dimensionsbeiig cut Guide Spacing The rigidity of the blade is a function of guide spacing with rigidity being reduced to the third power as the distance between the guides increases For example with guides spaced 2 inches apart blade deflection might be ...

Page 76: ...n contact with t material being cut Figure 6 4 showssomesawingpractices Sowing Practices Correct Incorrect CQmse teeth clem mios rreml Teeth ico Gne lor llrpa did3 r l T re w mar kech or cv tnp rJli T Caarsa tnlh rip w hin rdl Fig 6 4 Somesawingpractices Solid Stock up to 25 mm 1 8 10 Teeth per inch TP1 25 10Otnm 1 4 6 8TPI 100 2501n1 1 4 10 3 4TPI ...

Page 77: ...PRACTICAL GUIDE Setion 6 upto 10mrn 10 20mm above 2Omm Solid upto 20mm 20 80mm above80 rnm 318 314 8 10TPI 314 6 8 TPI 314 8 10TPI 314 3 114 2 8TPI 3 114 4 6 TPI You canreferto the feedand speed chart Metric Table as follows ...

Page 78: ......

Page 79: ...a BEFORE WORK J1 Check the hydraulic oil level J2 Checkthe cutting fluid level and replace it if contaminatedor deteriorated J3 Checkthe sawblade to make sure that it is properly positioned on the bandwheelsand clamped by the inserts J4 Check the wire brush to ensureproper contact with the sawblade Replace it if worn out a AFTER WORK J I Remove sawchips and clean the machine J2 Lubricatefollowingp...

Page 80: ... TRANSMISSION OIL Shell Tellus 75 Mobil DTE Oil AA J3 Replace the hydraulic oil ekmmendid HYDRAULICOIL ShellTellus27 Mobil DTE Oil Light Hydraulic 28 LEVEL GAUGE HYDRAULIC OIL 7 2 STORAGE CONDITIONS OF THE MACHINE Your machine is supposedto be stored in the followingconditions 1 Disconnect power cord 2 Ambienttemperature 5 40 C 3 Relative humidity 30 95 4 Atmosphere Use a plastic canvasto cover ma...

Page 81: ......

Page 82: ...ine model can be classified into three types namely GENERALTROUBLES MOTOR TROUBLES and BLADE TROUBLES Although you may have other troubles which can not be recognized in advance such as malfunctions due to the limited life span of mechanical electricor hydraulic parts of the machine As a twenty year old company COSEN has accumulated enough experiencesand technical data to handle all of the regular...

Page 83: ...STEMSTROUBLE SHOOTING Section 8 8 2 GENERALTROUBLESAND SOLUTIONS WARNING DISCONNECTPOWER CORDTO MOTOR BEFORE ATTEMF TING ANY REPAIR OR IXSPECTION moderate pressure a1Distributor for recommendationon type of ...

Page 84: ... 1 m t SYSTEMS TROUBLE SHOOTING Seetion8 8 3 MOTOR TROUBLESAND SOLUTIONS Motor will not start breakers blow Reduce load onmotor Motor overheat terminals or worn insulation on lead wires Motor overloaded ...

Page 85: ......

Page 86: ...I SYSTEMS TROUBLE SHOOTING 8 4 BLADE TROUBLES AND SOLUTIONS WARNING DISCONNECTPOWER CORD TO MOTOR BEFORE ATTEMPTlNGANY REPAIR OR INSPECTION ...

Page 87: ......

Page 88: ......

Page 89: ...CHART 1 SAW BOW 318 16UNC 1 114 ...

Page 90: ... _ _ CHART 1 SAW BOW ...

Page 91: ......

Page 92: ......

Page 93: ......

Page 94: ...CHART3 BED 5116 18UNC 3 8 ...

Page 95: ......

Page 96: ......

Page 97: ...e connector ...

Page 98: ......

Page 99: ...CHART5 HYDRAULICSYSTEM ...

Page 100: ......

Page 101: ......

Page 102: ...CHART6ROLLERFEED VISE ...

Page 103: ...CHART 6 ROLLER FEED VISE ...

Page 104: ......

Page 105: ...to change without notice HEIGHT OF WORK BED 11 X 1 X 0 035 650 mm 25 5 1600 mm 63 FLOOR SPACE 710 mm 28 MACHINE WEIGHT STANDARD ACCESSORIES HEXAGON WRENCH BLADE BRUSH MATERIAL STOP ELECTRIC SYSTEM COMPLETE COOLANT 450 Kg 995 LBS ONE SET 1 5 ma 10 mm ONE PIECE ONE PIECES ONCE PIECE ONE UNIT ONE UNIT ...

Page 106: ...I REFERENCE Appendix APPENDIX B FOUNDATIONDIAGRAM ...

Page 107: ...1 REFERENCE Appendix OVER DIMENSIONSOF THE MACHINE ...

Page 108: ...NDARDACCESSORIES Saw blade 1 I PC d Please call dealer for ordering the following items I I OPTIONAL ACCESSORIES aecv set 1 Ch8 i3g a for drt jp N n step a e Fed ficg j i 1 I set I Rdfeitab i lj xi li4g i iji iiG I j ii ii BBj set I 1Mor2M cafrCfamggg j a 1 set 1 I ...

Page 109: ...llow the safety method carefully Otherwise it will greatly increase your chance of hand injury 9 Lubricatethe following items Front vise slide plates Rigid column Rear vise slide plates Quick approachdevice Feed cylinder guide shafts Rear vise guidebars Once every month Please apply grease to theTollowing items rive wheel Drivenwheel Blade tension device Wormshaft Recommended Grease Shell Alvania ...

Search results

Summary of Contents for BAH-1010AVS

Reviews:

Related manuals for BAH-1010AVS

Brands by name

Popular brands

KBC BAH-1010AVS, Instruction Manual

Search results

Summary of Contents for BAH-1010AVS

Reviews:

Related manuals for BAH-1010AVS

Brands by name

Popular brands