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SAP 100081

Operating Manual

Original Operating Manual

Edition 06/17

Subject to modifications

Drum Tippling Clamp

T 416H, T 406H
T 416U, T 406U

T 416 2H, T 406 2H
T 416 2U, T 406 2U

T 416H
T 416U

Drum Tippling clamp with sideshift and one-sided hydraulic drive, suited
to be used for moving 1 cylindrical steel drums.

T 406H
T 406U

Drum Tippling Clamp without sideshift and one-sided hydraulic drive,
suited to be used for moving 1 cylindrical steel drums.

T 416 2H
T 416 2U

Drum Tippling clamp with sideshift and two-sided hydraulic drive, suited to
be used for moving 1 cylindrical steel drums.

T 406 2H
T 406 2U

Drum Tippling Clamp without sideshift and two-sided hydraulic drive,
suited to be used for moving 1 cylindrical steel drums.

Summary of Contents for T 416H

Page 1: ...d to be used for moving 1 cylindrical steel drums T 406H T 406U Drum Tippling Clamp without sideshift and one sided hydraulic drive suited to be used for moving 1 cylindrical steel drums T 416 2H T 41...

Page 2: ...1 Hydraulically tilting by 180 8 3 2 2 Hydraulically tilting by 90 9 3 2 3 Mechanisch endlos drehbar 9 3 3 Efficient equipment settings on electric vehicles 10 3 4 Proper use of the equipment 10 3 5 I...

Page 3: ...mmissioning and storage 31 11 Spare parts list not part of the Operating Manual 31 12 EC Declaration of Conformity Summary 31 Our service department in Aschaffenburg will be happy to answer your techn...

Page 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Page 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Page 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Page 7: ...3 1 Clamp with mounting A clamp consists of a clamp body 1 on which conduits 2 are mounted Cylinders 4 move the conduits 2 which are equipped with sliders 3 Sideshift components 5 6 optional 9 or hook...

Page 8: ...416H T 406H T 416 2H T 406 2H Variant 1 T 416U T 406UH T 416 2U T 406 2U 1 2 6 7 7 3 5 4 T 416H T 406H T 416 2H T 406 2H Variant 2 T 416H T 406H T 416 2H T 406 2H Variante screw on 7 7 7 Modell T 416...

Page 9: ...raulically tilting by 90 3 2 3 Mechanisch endlos drehbar Modell T 416H T 406H tilting by 90 on one side Modell T 416 2H T 406 2H Hydraulically tilting by 90 on both sides 1 5 6 3 4 Modell T 416H T 406...

Page 10: ...ydraulically tilted by 180 or 90 on one side has the same design The mechanically rotating arm of the T416 H T406 H models has a pressure plate that may be infinitely rotated in bearing 3 3 3 Efficien...

Page 11: ...xiliary equipment on the attachment such that the original mode of usage is changed e g fork extensions must be authorised by the manufacturer 4 Installation and checking out 4 1 Installation Installa...

Page 12: ...orts of the lift truck Trucks equipped with attachments which hold the load by power e g paper clamp shall feature control s with a secondary action to prevent unintentional release of the load Also t...

Page 13: ...r uninstalling the screw on forks torque the scews as specified in Chapter 6 1 General 4 2 Checking out KAUP attachments are delivered pre lubricated If the attachment has been in storage for a longer...

Page 14: ...structions of the lift truck manufacturer In the case of injuries caused by high pressure oil inform the works physician and seek out a specialist immediately Synchronising the arms The synchronizatio...

Page 15: ...any load exceeding that specified on the residual load plate for the particular combination of lift truck and attachment Note the load bearing capacity of the attachment as stated on the rating plate...

Page 16: ...he working area Tip raised loads slowly Fast tipping can influence the stability of the lift truck Ensure that carrying equipment e g pallets crates containers are not tipped off during tipping Ensure...

Page 17: ...cause injuries Unload the system in accordance with the operating instructions of the lift truck manufacturer In the case of injuries caused by high pressure oil inform the works physician and seek o...

Page 18: ...dated by a significant modification of the attachment Modifications to the attachment may only be made with prior approval by the manufacturer 6 3 Schedule for routine maintenance and lubricants Lubri...

Page 19: ...Operating Manual Original Operating Manual 19 6 3 1 Clamp 6 3 2 Mounting with or without sideshift...

Page 20: ...Operating Manual 20 Original Operating Manual 21 A A 23 22 24...

Page 21: ...ecessary Every 200h Check wear on Sliding pieces 2 Sliding pieces 10 Supporting rollers 15 bolt 24 optional As necessary Renew worn sliders 10 by removing the hooks 14 Remove the complete clamp body 7...

Page 22: ...ards away from the fork carriage on the lift truck Remove the bolts in the hooks remove the defective supporting rollers 15 and replace them with new ones Remount the clamp body 7 in the reverse order...

Page 23: ...Operating Manual Original Operating Manual 23 6 3 3 Drum tippling clamp arm hydraulically tilting by 180 31 32 33 T 416H T 406H T 4162H T 4062H T 416U T 406U T 4162U T 4062U...

Page 24: ...ing Manual 6 3 4 Drum tippling clamp arm hydraulically tilting by 90 2 1 15 20 16 7 8 11 22 12 30 22 29 21 T 406H T 416H T 4062H T 416H Variant 1 X X 2 36 34 20 35 37 15 1 18 17 8 21 7 11 29 12 30 T 4...

Page 25: ...T 406H T416 2H T 406 2H Replace loose or damaged screws Torque the screws as specified in Chapter 6 1 General Weekly Grease Sleeve bearing 1 by way of the greasing nipples 2 ball and socket joint 3 b...

Page 26: ...and socket joints 9 in the lever 26 by removing the circlip 17 washer 18 and circlip 27 Pull out the pressure plate 20 to the side Remove the retaining rings 28 in the lever 26 and replace defective p...

Page 27: ...2 and 11 using split pin 30 circlips 21 and the hydraulic lines Model mechanically rotating Figure 6 3 5 Renew worn sleeve bearings 1 and bearings 15 by removing the circlips 17 and washer 18 Pull the...

Page 28: ...p Opening and closing No synchronism WE throttles on the cylinder unequally adjusted Adjust the WE throttles on the cylinder Movement too slow Insufficient fluid flow from truck s hydraulics Increase...

Page 29: ...valve is too small Re bore the throttle valve or replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller Sliders not properly lubricated Lubricate sli...

Page 30: ...throttle leaky Replace the WE throttle Sealing kit defective Replace sealing kit Screw fitting is leaking Tighten seal screw fitting Piston rod scored Replace piston rod and sealing kit Legend FFZ li...

Page 31: ...Spare parts list not part of the Operating Manual 12 EC Declaration of Conformity Summary KAUP GMBH Co KG Braunstra e 17 D 63741 Aschaffenburg we hereby declare that the machinery Model Drum Tippling...

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