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SAP 100074 

en 

Operating Manual 

 

 

Original Operating Manual 

Edition 04/17 

Subject to modifications 

 

 

Appliance Clamp 

T 413G-1L, T 403G-1L 
T 413G-2L, T 403G-2L 

T 413-1, T 414-1 

T 414-1L, T 404-1L 
T 414-2L, T 404-2L 

 

T413-1 
T414-1 
T413G-1L 

Appliance Clamp with sideshift 

and arms with rubber covering for „white 

appliances

“, 1 arm swivelling 

T403G-1L 

Appliance Clamp without sideshift and arms with rubber covering for „ white 
appliances

“, 1 arm swivelling 

 

 

T413G-2L 

Appliance Clamp with sideshift 

and arms with rubber covering for „ white 

appliances

“, 1 arm swivelling, 2 contact pads per arm 

T403G-2L 

Appliance Clamp without sideshift and arms with rubber covering for „ white 
appliances

“, 1 arm swivelling, 2 contact pads per arm 

 

 

T414-1L 

Appliance Clamp with sideshift and arms with rubber covering for „ white 
appliances

“, both arms swivelling 

T404-1L 

Appliance Clamp without sideshift and arms with rubber covering for „ white 
appliances

“,both arms swivelling 

 

 

T414-2L 

Appliance Clamp wit

h sideshift and arms with rubber covering for „ white 

appliances

“, both arms swivelling, 2 contact pads per arm 

T404-2L 

Appliance Clamp without sideshift and arms with rubber covering for „ white 
appliances 

“, both arms swivelling, 2 contact pads per arm 

 
 

 

Summary of Contents for T 413G-1L

Page 1: ...covering for white appliances 1 arm swivelling 2 contact pads per arm T403G 2L Appliance Clamp without sideshift and arms with rubber covering for white appliances 1 arm swivelling 2 contact pads per...

Page 2: ...cts 6 3 Design 7 3 1 Clamp with mounting 7 3 2 Clamping arms 7 3 3 Proper use of the equipment 8 3 4 Improper use 8 4 Installation and checking out 9 4 1 Installation 9 4 1 1 Appliance clamp 9 4 1 2 P...

Page 3: ...preload adjustment 25 6 3 9 Identification plate and caution board 26 7 Troubleshooting 27 8 Disposal 28 9 Transport 28 10 Decommissioning and storage 29 11 Spare parts list not part of the Operating...

Page 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Page 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Page 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Page 7: ...d with sliders 3 Sideshift components 5 6 or hooks 7 8 are optionally attached to the clamp body 1 3 2 Clamping arms T403G 1L T413G 1L right or left arm T403G 2L T413G 2L right or left arm T403 1 T413...

Page 8: ...1 onto which an arm carrier 2 is welded Two pressure plates 5 per arm are mounted so that they swing in the arm carrier 2 The pressure plates of the arms have rubber coverings that are glued or screwe...

Page 9: ...commissioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferred lifting m...

Page 10: ...cks equipped with attachments which hold the load by power e g paper clamp shall feature control s with a secondary action to prevent unintentional release of the load Also take note in this respect o...

Page 11: ...chment design Adjust the toe in a or preload b by loosening the screws 1 Use the adjusting screws 2 to set the pressure plate 3 to the desired position Torque the screws 1 to 77 Nm The maximum clearan...

Page 12: ...2 1 Bleeding the hydraulic system Start the lift truck Move the sideshifter repeatedly in both directions to maximum extent Repeatedly cycle the clamp from the fully open to the fully closed position...

Page 13: ...iting valve Attachments are adjusted ex factory to a pressure of 160 bar A change in pressure is necessary only if the load slips or is damaged Make the settings in the numerical sequence and in the d...

Page 14: ...ment as stated on the rating plate This figure always represents the load carried by two or more arms 5 2 Load handling Set the forks as wide apart as possible for the load to be carried Position the...

Page 15: ...they can result in a risk of accident The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident Use only original spare parts from...

Page 16: ...dated by a significant modification of the attachment Modifications to the attachment may only be made with prior approval by the manufacturer 6 3 Schedule for routine maintenance and lubricants Lubri...

Page 17: ...Operating Manual Original Operating Manual 17 6 3 1 Clamp 6 3 2 Mounting with or without sideshift...

Page 18: ...200h Check wear on Sliding pieces 2 Sliding pieces 10 Supporting rollers 15 As necessary Renew worn sliders 10 by removing the hooks 14 Remove the complete clamp body 7 in the reverse order to that de...

Page 19: ...ve the defective supporting rollers 15 and replace them with new ones Remount the clamp body 7 in the reverse order After installing or removing a cylinder 6 always check the clearance between the cyl...

Page 20: ...0 Original Operating Manual 6 3 4 Right hand or left hand appliance polystyrene clamp arms for T403 1 T413 1 and T404 1 T414 1 models As necessary Replace the worn rubber covering 1 worn bars 2 by rem...

Page 21: ...rings Screws 10 on the pressure plates 4 bars 2 and wear off bars 6 Screws 15 16 on the wear off bar 7 and cover sheets 5 Screws 19 20 on the clamping arm plates coated with rubber 21 22 optional Repl...

Page 22: ...rts again in the reverse order Renew the clamping arm plates coated with rubber 21 22 by removing the screws 19 20 Replace the plates 21 22 and reinsert the screws 19 20 Renew defective wear off bars...

Page 23: ...screw 10 and bushes 9 Take off the pressure plate 4 to the side Replace the covering 8 or wear off bar 6 If the wear is only slight you can also turn the pressure plate 4 and wear off bar 6 through 1...

Page 24: ...13 1 and T404 1 T414 1 models After 50h then every 500h Check the screws 1 at the strips 2 3 at the spring plate 4 and spacer 5 Replace loose or damaged screws Tighten the screws to the torque given i...

Page 25: ...and pin 6 Tap the pin 6 out of the arm 9 and remove the bale clamp 12 Remove the screw 3 from the spring plate 4 spacer 5 and bale clamp 12 Replace the spring plate 4 and re install spacer 5 spring pl...

Page 26: ...ber 1 Identification plate only by quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 3 Never reach into the unit as...

Page 27: ...truck s hydraulics Load not holding Pressure too low Increase the pressure from the lift truck Pressure too low on pressure relief valve Increase pressure on the pressure relief valve Cylinders have...

Page 28: ...kit defective Replace sealing kit Piston rod scored Replace piston rod and sealing kit Solenoid valve Not functioning Solenoid coil defective Replace solenoid coil No power to the magnet Inspect power...

Page 29: ...ist not part of the Operating Manual 12 EC Declaration of Conformity Summary KAUP GMBH Co KG Braunstra e 17 D 63741 Aschaffenburg we hereby declare that the machinery Model Appliance Clamp Type T403 1...

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