Kasco CERTISAFE RM-150 Assembly & Installation Manual Download Page 1 | Manualshive

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Kasco CERTISAFE RM-150 Assembly & Installation Manual Download Page 1

RM-150 FLOOR MOUNT MANUAL

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800 Deere Rd. Prescott, WI 54021 | 715.262.4488 | [email protected] | kascomarine.com

RM-150

FLOOR MOUNT

Assembly &

Installation

Manual

Document number 852116

Document version number 2023.1.0

TM

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Summary of Contents for CERTISAFE RM-150

Page 1: ...FLOOR MOUNT MANUAL 1 800 Deere Rd Prescott WI 54021 715 262 4488 sales kascomarine com kascomarine com RM 150 FLOOR MOUNT Assembly Installation Manual Document number 852116 Document version number 2023 1 0 TM ...

Page 2: ...w 3 Suggested Tools and Supplies 4 Parts Included List 5 Parts Included Illustration 6 Base Assembly 7 Retrieval Chain Attachment Mixer Side 8 Swivel Leg Instructions 9 Cord Attachment Mixer Side 10 Tank Penetration 11 Assembled Unit Installation 13 Mixer Maintenance Recommendations 14 Mixer Warranty 15 Non warranty Repairs 16 Repair Contact Form 17 ...

Page 3: ...allation of a CertiSafe Tank Mixer These may include but are not limited to OSHA CCOHS and other regulations related to Working over or near water Fall protection systems Falling object protection systems Electrical standards Illumination Ventilation Installation of CertiSafe Tank Mixers requires entry into environments that pose potential hazards such as those described in section 1910 146 of OSH...

Page 4: ...cord grip and cable support equipment described here are supplied with the mixer unit Be aware of clearance between the mixer assembly and any fixed objects within the tank including ladders ensuring that there is enough room for the CertiSafe unit to function correctly and avoid damage to any protective coatings Please consult your CertiSafe sales representative for mixer mount placement retrieva...

Page 5: ...IES Pan to catch shavings Adjustable pliers Electric or cordless drill Half round metal file 3 8 drill bit Side cutter 9mm wrench 7 16 wrench 1 2 wrench 1 2 socket wrench 1 8 Allen wrench Included supplies 1 3 8 hole saw Silicone sealant Back to Contents ...

Page 6: ... chain 1 636381 K Extension spring 1 997202 L 1 4 nylon locknut 1 566212 M Clamp ring 1 997204 N 1 4 split lock washer 1 840537 O 1 4 hex head bolt 1 451130 P Zip ties 12 415038 Q Cotter Pin 3 997261 R Snap Hook 3 636346 S 5 Links Chain 3 636385 Tank Penetration T Hex nut 3 919245 U Washer 1 919235 V Sealing gasket 1 919240 W Tank penetration base 1 919225 X Relief hanger 1 919230 for use with Cor...

Page 7: ...RM 150 FLOOR MOUNT MANUAL 6 T V T T U X W Y PARTS INCLUDED ILLUSTRATION A B C D E F E M L N O K G J I P H AA Tank roof R S Q Back to Contents ...

Page 8: ...ver the inverted mixer unit 4 Make sure the leg with the clamp ring M affixed is in line with the clamp on the mixer cage 5 Position the mixer base ring approximately 3 inches from the mixer unit cage Tighten the six 5 16 screws B to nuts C in order to secure base assembly to the mixer 6 Clip all three of the 5 link chains S to the bottom cage using the snap hooks R This will ensure the cotter pin...

Page 9: ... the hex head bolt O 1 4 split lock washer N and 1 4 nylon locknut L from the clamp ring M 5 Align the loop of the extension spring with the holes in the clamp ring and replace the hardware to attach the spring to the mount 6 J D E E F K L M N O J I K G I 6 Find the center link of the short retrieval chain J and attach the bottom connecting link I 7 Now attach the bottom connecting link I to the t...

Page 10: ... to side 3 Rotate leg to the left or right until it is positioned out of the way 4 Lower mixer into the tank 5 Swivel the leg back to the center push leg up and reinsert cotter pin Q 1 Q 2 3 Square Hatch Round Hatch 2 Legs Pivoted 17 18 1 Leg Pivoted 21 22 No Legs Pivoted 24 25 Minimum Tank Hatch Width for RM 150 Installation Back to Contents ...

Page 11: ...here is enough gathered slack in the cable so that when the assembled unit is lowered into the tank its weight is on the chain and not the cable 2 Continue to fasten the power cable to the long retrieval chain using zip ties at intervals of approximately 4 feet No tension on power cable while lowering Slack in cable before installation P P 1 2 P Back to Contents ...

Page 12: ... roof thickness accommodated by the tank penetration parts included is 1 1 4 Suggested measurements are based on a 24 square access hatch 4 Tank roof 3 Fit the sealing gasket V and then the washer U and a hex nut T over the tank penetration base 5 Tank roof X T 4 Pass the tank penetration base W through the tank roof W 6 AA 5 Inside the tank fit the relief hanger X and a hex nut T onto the tank pe...

Page 13: ... connecting link and tighten the link 10 Tighten cord grip Y around the cord 11 Use provided silicone sealant to caulk around the outside of the tank penetration for watertight fit If you are installing a junction box or enclosure place it over the tank penetration base before adding the cord grip The box should sit on top of the hex nut Fit another hex nut T onto the tank penetration base inside ...

Page 14: ...d both the long retrieval chain and the power cable while lowering the unit until the mixer is posi tioned on properly on the tank floor 3 Remove excess slack from the long retrieval chain G without adding tension by Carefully removing the long retrieval chain from the top connecting link Pulling up any excess chain Reattaching the long retrieval chain to the top connecting link allowing any exces...

Page 15: ...d repair Cleaning The stainless steel motor housing needs to be kept clean in order to allow heat to effectively dissipate Seal and Oil Replacement Replacing the seal and changing the oil every 3 5 years will add reliability and longevity to the mixer Seal replacement and all other repair services should be performed by Kasco Marine Electrical Troubleshooting If a unit fails to operate you can use...

Page 16: ...cord are altered in any way from original shipment The power cord is nicked or cut The mixer is damaged by unauthorized service Warranty Claim Procedure Warranty period is established by the original receipt For efficient service please register the unit online at kascomarine com warranty registration Once warranty coverage has been established you may send the unit to Kasco for evaluation and rep...

Page 17: ...t Example Please repair if total is under 150 00 before shipping charges Kasco will recycle any unit we receive for estimate but which the customer declines to repair unless the customer specifies otherwise If the customer would like the product returned Kasco will return the unit to the condition in which we received it and we will ship it at the customer s expense Billing Contact Kasco to arrang...

Page 18: ...ment or wastewater application circle one Yes No Additional notes REPAIR CONTACT FORM Kasco Marine 800 Deere Road Prescott WI 54021 Attn Repairs Kasco requires that all equipment sent for repair MUST be accompanied by this form and marked to Repairs attention Unit should be cleaned before shipping Kasco is NOT responsible for shipping damage accrued in return shipment It is the responsibility of t...

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