Karma KM-8522 Series Maintenance Manual Download Page 1

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Manual Wheelchair Maintenance Manual

KM-8022/KM-8522 series

Summary of Contents for KM-8522 Series

Page 1: ...Manual Wheelchair Maintenance Manual KM 8022 KM 8522 series...

Page 2: ...Min Hsiung Shiang Chia Yi 621 Taiwan Tel 886 5 2066688 Fax 886 5 2067788 Web www karmamedical com E Mail globalsales karma com tw Authorized representative in the European Union Karma Mobility Ltd Uni...

Page 3: ...n kit Footplate Angle adjustable footplate Aluminum footplate Others Multi function safety Backrest bag Lateral backrest support bar Tension adjustable backrest upholstery Tension adjustable seat upho...

Page 4: ...y 19 2 7 Hemi Armrest Assembly 20 2 8 Elevating Swing Away Footrest 22 2 9 Stump Footrest 24 2 10 Vertical Swing Away Footrest 26 2 11 Angle and Depth Adjustable Footrest 28 2 12 Drum Brake 29 2 13 Ad...

Page 5: ...gure 1 1 1 1 Backrest Tube Sleeve 2 M6 Flat Washer 3 Hex Nylon Dome Nut 4 Button Head Cap Screw M6 45L 5 Button Head Cap Screw M6 50L 6 Backrest Push Handle Tube Lengthened 7 Backrest Tube Base KM 802...

Page 6: ...screws are properly tightened 1 1 2 Backrest Upholstery Figure 1 1 2 1 Backrest Upholstery 2 Backrest Upholstery Two Holed Arc Washer 3 Button Head Phillips Tap Screw Tools Philips screwdriver Removal...

Page 7: ...her 4 Armrest Clamp Bushing 5 M8 Flat Washer 6 M8 Spring Washer 7 M8 Hex Nylon Dome Nut Tools 13 mm open end wrench X 2 Removal and Replacement 1 2 1 1 Use two 13 mm open end wrenches to loosen part 2...

Page 8: ...racket Tools 4 mm L shape Allen Key x2 Philips Screwdriver 6 Rod Hammer Removal and Replacement 1 2 1 1 Use Philips screwdriver to loosen part 6 and remove part 7 1 2 1 2 Use 4 mm L shape Allen Key to...

Page 9: ...est 3 M5 Flat Washer 4 M5 Spring Washer 5 M5 Button Head Cap Screw Tools 3 mm L shape Allen Key Removal and Replacement 1 2 3 1 Use 3 mm L shape Allen Key to loosen part 5 Remove part 1 and part 2 1 2...

Page 10: ...Screw 4 Footplate Tools 4 mm L shape Allen Key 10 mm open end wrench Removal and Replacement 1 3 1 1 Use 4 mm L shape Allen Key and 10 mm open end wrench to loosen part 2 and part 3 1 3 1 2 Remove pa...

Page 11: ...Plug 3 M6 Hex Socket Head Cap Screw Tools 4 mm L shape Allen Key Removal and Replacement 1 3 2 1 Use 4 mm L shape Allen Key to loosen part 2 1 3 2 2 Remove part 3 1 3 3 3 Re assembly is done in revers...

Page 12: ...Hex Socket Head Cap Screw 5 Footplate Tools 5 mm L shape Allen Key Removal and Replacement 1 3 2 1 Use 5 mm L shape Allen Key to loosen part 3 and part 4 1 3 2 2 Remove part 5 1 3 3 3 Re assembly is d...

Page 13: ...Dome Nut 2 M6 Spring Washer 3 M5 Button Head Cap Screw 4 M5 Flat Washer 5 Brake 6 Brake Cable Bolt 7 Brake Cable 8 M6 Hex Nylon Dome Nut 9 M5 Button Head Cap Screw Tools 4 mm L shape Allen Key 8 mm o...

Page 14: ...rench to loosen part 1 1 4 2 Remove part 7 1 4 3 Use 4 mm L shape Allen Key and 10 mm open end wrench to loosen part 3 and part 8 1 3 4 Remove part 5 1 3 5 Re assembly is done in reverse order Key Ins...

Page 15: ...open end wrench 13 mm open end wrench Removal and Replacement 1 5 1 Use 4 mm L shape Allen Key and 10 mm open end wrench to loosen part 2 and part 4 1 5 2 Use 5 mm L shape Allen Key and 13 mm open en...

Page 16: ...socket wrench Removal and Replacement 1 6 1 Press part 2 and pull out part 1 from the side frame 1 6 2 Remove part 3 1 6 3 Use 19mm socket wrench to remove part 4 1 6 4 Remove part 6 1 6 5 Re assembly...

Page 17: ...ewdriver Removal and Replacement 1 7 1 Use two tire spoons one for either side of part 1 to remove part 1 1 7 2 Use 8 mm open end wrench and Philips screwdriver to loosen part 2 and part 6 1 7 3 Remov...

Page 18: ...ter Sleeve Tools 13 mm open end wrench 2 Removal and Replacement 1 8 1 Use two 13mm open end wrench to loosen part 3 and part 7 1 8 2 Remove part 5 1 8 3 Re assembly is done in reverse order Key Inspe...

Page 19: ...oval and Replacement 2 1 1 Use 4 mm L shape Allen Key and 10mm open end wrench to loosen part 3 and part 4 2 1 2 Replace part 1 by pulling out 2 1 3 Use two 4 mm L shape Allen Keys to loosen part 2 2...

Page 20: ...ch 13 mm open end wrench 4 mm L shape Allen Key 5 mm L shape Allen Key Removal and Replacement 2 2 1 Use 4 mm L shape Allen Key and 10mm open end wrench to loosen part 7 and part 10 2 2 2 Remove part...

Page 21: ...bracket 6 Hook for Oxygen Cylinder 7 Pin 8 w Pull Ring Tools 5 mm L shape Allen Key Removal and Replacement 2 3 1 Pull part 7 out 2 3 2 Replace part 1 by pulling out 2 3 3 Use 5 mm L shape Allen Key t...

Page 22: ...p Screw 5 M6 Nylon Lock Tools 5 mm L shape Allen Key Philips Screwdriver Removal and Replacement 2 4 1 Use Philips screwdriver to loosen part 2 2 4 2 Use 5 mm L shape Allen Key to loosen part 4 2 4 3...

Page 23: ...Screw 5 Brake Clamp Untapped 6 Brake Clamp Tapped Tools 5 mm L shape Allen Key Philips screwdriver Removal and Replacement 2 5 1 Use Philips screwdriver to loosen part 1 2 5 2 Remove part 2 2 5 3 Use...

Page 24: ...2 M6 Flat Washer 3 Nut 4 Lateral Support Assembly Tools 4 mm L shape Allen Key Removal and Replacement 2 6 1 Use 4 mm L shape Allen Key to loosen part 1 2 6 2 Remove part 4 2 6 3 Re assembly is done i...

Page 25: ...2 7 1 Hemi Armrest 2 M8 Hex Nut 3 M6 Flat Washer 4 M5 Hex Socket Head Cap Screw 5 Pin 6 M6 Hex Nylon Dome Nut 7 M6 Hex Socket Head Cap Screw Tools 3 mm L shape Allen Key 6 mm L shape Allen Key 10 mm o...

Page 26: ...oved or adjusted 2 7 3 Use 4 mm L shape Allen Key and 10 mm open end wrench to loosen part 7 and part 6 2 7 4 The location of part 1 can be adjusted 2 7 5 Use 12 mm open end wrench to loosen part 5 2...

Page 27: ...ure 2 8 1 M8 Hex Nylon Dome Nut 2 M6 Hex Nut 3 M5 Spring Washer 4 M5 Hex Socket Head Cap Screw 5 M5 Flat Washer 6 Mounting Plate 7 M8 Flat Washer 8 M8 Hex Socket Head Cap Screw 9 Calf Pad Tools 3 mm L...

Page 28: ...len Key to loosen part 4 2 8 2 Remove or adjust part 9 2 8 3 Use 6 mm L shape Allen Key to loosen part 8 2 8 4 The location of part 6 can be adjusted 2 8 5 Re assembly is done in reverse order Key Ins...

Page 29: ...Calf Pad 2 M6 Hex Nut 3 M6 Hex Nylon Dome Nut 4 M5 Flat Washer 5 M5 Spring Washer 6 M5 Hex Socket Head Cap Screw 7 M6 Flat Washer 8 M6 Hex Socket Head Cap Screw Tools 3 mm L shape Allen Key 4 mm L sha...

Page 30: ...6 2 9 2 Part 1 can be removed or adjusted 2 9 3 Use 4 mm L shape Allen Key and 10 mm open end wrench to loosen part 8 and part 3 2 9 4 The location of part 1 can be adjusted 2 9 5 Re assembly is done...

Page 31: ...asher 2 M6 Hex Socket Head Cap Screw 3 M6 Hex Socket Head Cap Screw 4 Heel Loop 5 M8 Flat Washer 6 M6 Hex Nylon Dome Nut 7 Angle and Depth Adjustable Footrest 8 M6 Hex Socket Head Cap Screw 9 Sleeve 1...

Page 32: ...6 2 10 2 Part 11 can be removed or adjusted 2 10 3 Use 4 mm L shape Allen Key and 10 mm open end wrench to loosen part 3 and part 6 2 10 4 Remove part 4 2 10 5 Use 4 mm L shape Allen Key and 10 mm ope...

Page 33: ...4 Adjustable Footplate Base 5 M6 Hex Nylon Dome Nut 6 M10 Hex Socket Head Cap Screw 7 M10 Hex Nut Tools 4 mm L shape Allen Key Removal and Replacement 2 11 1 Use 4 mm L shape Allen Key to loosen part...

Page 34: ...ar Wheel Tools 10 mm open end wrench Removal and Replacement 2 12 1 Use 10 mm open end wrench to loosen the nut below part 2 2 12 2 Remove part 1 2 12 3 Re assembly is done in reverse order Key Inspec...

Page 35: ...able Backrest Lower Tube 5 M5 Nylon Lock Tools 4 mm L shape Allen Key 8 mm open end wrench Removal and Replacement 2 11 1 Use 4 mm L shape Allen Key and 8 mm open end wrench to loosen part 3 and part...

Page 36: ...tion For457 18 533 21 seat height Seat Height Caster Size Caster Position Rear Wheel Size Caster Bracket Rear Wheel Position Seat Angle Anti Tipper Position 533 21 8 24 6 6 6 1 4 11 6 1 16 5 7 508 20...

Page 37: ...Caster Size Caster Position Rear Wheel Size Caster Bracket Rear Wheel Position Seat Angle Anti Tipper Position 457 18 6 5 22 8 5 5 1 1 2 4 13 5 3 18 5 1 6 5 20 7 5 1 12 5 0 17 4 8 432 17 5 22 9 5 4 2...

Page 38: ...Anti Tipper Position For 394 15 5 457 18 seat height Seat Height Caster Size Caster Position Rear Wheel Size Caster Bracket Rear Wheel Position Seat Angle Anti Tipper Position 394 15 5 5 22 10 4 0 2 1...

Page 39: ...heelchair Equipped with 14 inch Rear Wheels Caster Position Rear Wheel Position Seat Height Caster Size Caster Position Rear Wheel Size Caster Bracket Rear Wheel Posotion Seat Angle 508 20 8 7 14 8 5...

Page 40: ...n of Eccentric Hex Spacer Seat Height Caster Size Rear Wheel Size Rear Wheel Bracket Direction of Eccentric Hex Spacer Right Left 533 21 8 24 6 b b 11 b b 16 b b 508 20 8 24 7 b b 12 b b 17 b b 8 22 6...

Page 41: ...acer Seat Height Caster Size Rear Wheel Size Rear Wheel Bracket Direction of Eccentric Hex Spacer 457 18 6 5 22 8 b b 13 b b 18 b b 6 5 20 7 b b 12 b b 17 b b 432 17 5 22 9 b b 14 b b 19 b b 5 20 8 b...

Page 42: ...heel Position Eccentric Hex Spacer Direction of Eccentric Hex Spacer Caster Size Rear Wheel Size Rear Wheel Bracket Direction of Eccentric Hex Spacer 394 15 5 5 22 10 b b 15 b b 20 b b 5 20 9 b b 14 b...

Page 43: ...ed with 14 inch Rear Wheels Rear Wheel Bracket Eccentric Hex Spacer Direction of Eccentric Hex Spacer Seat Height Caster Size Rear Wheel Size Rear Wheel Bracket Direction of Eccentric Hex Spacer 508 2...

Page 44: ...Rev 00 2015 11...

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Karma KM-8522 Series, Maintenance Manual

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