Kärcher BD-405039E Service Manual Download

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9.800-414.0

MODEL #

OrDEr #

BD-405039E

1.107-023.0

BD-455039E

1.107-024.0

BD-343089E

1.107-083.0

BD-373539

1.107-021.0

BD-404029

1.107-022.0

MP-455034E

1.107-002.0

MP-343084E

1.107-082.0

MP-373534

1.107-001.0

HD 4.0/50 Pb CagE / BR-405037E

1.575-200.0

HD 4.5/50 Pb CagE / BR-455037E

1.575-201.0

HD 3.4/30 Db CagE / BR-343087E

1.575-202.0

HD 3.5/32 Pb CagE / BR-353237

1.575-204.0

HD 3.7/35 Pb CagE / BR-373537

1.575-205.0

HD 4.0/40 Pb CagE / BR-404027

1.575-207.0

SErvicE MANUAL

Summary of Contents for BD-405039E

Page 1: ...022 0 MP 455034E 1 107 002 0 MP 343084E 1 107 082 0 MP 373534 1 107 001 0 HD 4 0 50 Pb Cage BR 405037E 1 575 200 0 HD 4 5 50 Pb Cage BR 455037E 1 575 201 0 HD 3 4 30 Db Cage BR 343087E 1 575 202 0 HD...

Page 2: ......

Page 3: ...a safe place for future reference 9 800 414 0 Rev 11 09 Single Axle Exploded View and Parts List 4 5 Dual Axle Exploded View and Parts List 6 9 Hose and Spray Gun Assembly 10 11 Specifications 12 13 H...

Page 4: ...ar t Fire s Aro und Dry Veg etat ion A Spa rk Arre stor May be Req uire d The Ope rato r Sho uld Con tact Loc al Fire Age ncie s for Law s or Reg ulat ions Rela ting to Fire Prev enti on Req uire men...

Page 5: ...3200 3500 PSI 1 9 802 296 0 Nozzle SAQCMEG 1504 Yellow 3200 3500 PSI 1 9 802 297 0 Nozzle SAQCMEG 2504 Green 3200 3500 PSI 1 9 802 298 0 Nozzle SAQCMEG 4004 White 3200 3500 PSI 1 29 Engine See Specif...

Page 6: ...fec ts or oth er rep rod uc tiv e ha rm Op era tio n of Th is Eq uip me nt Ma y Cre ate Sp ark s Th at Ca n Sta rt Fir es Aro un d Dry Ve ge tat ion A Sp ark Arr est or Ma y be Re qu ire d Th e Op era...

Page 7: ...2 JIC x 3 8 90 4000 PSI Models 1 19 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Strainer 1 20 9 802 151 0 Swivel 1 2 JIC Fem Push On 2 21 9 802 163 0 Strainer 1 2 PA Inline Plastic 1 22 9 802 168 0 Nipple 3...

Page 8: ...56 x 1 25 x 0 65 4 50 9 802 870 0 Block Unloader 3 8 x 3 8 Brass 1 51 9 803 037 0 Axle 5 8 x 31 25 2 52 9 803 104 0 Guard Belt Rear Steel 1 53 8 912 480 0 Assembly Weld Battery Brkt CW Cage Black 1 9...

Page 9: ...Diesel Models 7 66 ft 83 9 802 035 0 Plug 1 8 Square Head Black 1 84 9 802 148 0 Adaptor 1 2 x 1 2 1 85 9 802 770 0 Screw 1 4 x 1 5000 PSI Models 2 86 9 802 803 0 Washer 1 4 Flat SAE Black 5000 PSI Mo...

Page 10: ...ale Brass 1 1 1 3 8 739 331 0 8 739 346 0 8 739 330 0 8 739 344 0 8 739 347 0 8 739 332 0 Hose 3 8 x 50 2w Tf Ka So sw Cp BR and HD Models to 4000 PSI Hose 3 8 x 50 2w Ts Ka So sw Hp Cp BR and HD Mode...

Page 11: ...s Nozzle SAQCMEG 1504 Yellow All Except 4 GPM 5000 PSI Models Nozzle SAQCMEG 2504 Green All Except 4 GPM 5000 PSI Models Nozzle SAQCMEG 4004 White All Except 4 GPM 5000 PSI Models s Nozzle Kit Size 04...

Page 12: ...tion Engine Bushing Bushing Description Pump Pulley Pulley Description Pump Bushing BD 405037E 9 802 392 0 3TB34 9 802 404 0 P2 x 1 9 802 396 0 3BK90H 9 802 403 0 BD 455039E 9 802 392 0 3TB34 9 802 40...

Page 13: ...g Model Belt Part No Belt Desc Qty Pump Part No Unloader Part No Engine Description Engine Part No BD 405037E 25mm 8 715 703 0 BX42 3 8 749 519 0 9 802 360 0 GX620 20 HP 9 802 323 0 BD 455039E 25mm 8...

Page 14: ...1 12 9 804 498 0 O Ring 2 62 x 23 47 12 13 9 804 499 0 Valve Assembly 6 14 9 804 500 0 Teflon Ring 6 15 9 803 292 0 Valve Plug 6 16 9 802 942 0 Manifold Stud Bolt 8 17 9 802 890 0 Lock Washer 8 18 9 8...

Page 15: ...S included 4 6 8 4 5 6 7 8 35 36 37 38 39 40 12 13 14 3 Number of cylinders kit will service 3 1 1 6 3 ITEM PART NO DESCRIPTION QTY 41 9 803 294 0 Plunger Rod 3 42 9 803 157 0 Connecting Rod 3 43 9 80...

Page 16: ...Copper Washer 3 8 1 21 9 802 925 0 Brass Plug 3 8 1 ITEM PART NO DESCRIPTION QTY 26 9 802 944 0 Hexagonal Screw 8 27 8 717 210 0 Closed Bearing Housing 1 28 9 803 192 0 O Ring 1 78 x 60 05 2 29 8 933...

Page 17: ...8 725 360 0 8 725 362 0 8 725 358 0 8 725 361 0 8 725 363 0 8 725 359 0 KIT DESCRIPTION Plunger Seal 4035 6035 18mm Plunger Seal 4030 5030 20mm Plunger Seal 3540 15mm Complete Seal Packing 4035 6035 1...

Page 18: ...Seal 3 4 Pressure Ring O Ring 3 5 Pressure Ring 20 mm 3 6 V Sleeve 20 mm 6 7 Support Ring 20 mm 6 8 Intermediate Ring 20 mm 3 9 915630 Plug 3 8 1 10 780565 Copper Washer 3 8 1 11 784930 Manifold Hous...

Page 19: ...g 6 34 914136 Connecting Rod Pin 3 35 928640 Connecting Rod Assembly 3 36 936933 Spring Washer 6 37 735312 Allen Screw 6 38 735313 Crankcase Cover Allen Screw 6 39 858430 Sight Glass 1 2 1 40 855892 G...

Page 20: ...Plug 1 2 1 12 9 803 199 0 Copper Washer 1 2 1 13 9 802 933 0 Manifold Head 1 14 See Kit O Ring 2 62 x 17 13 6 15 See Kit Valve Assembly 6 16 See Kit O Ring 2 62 x 20 29 6 17 9 802 928 0 Valve Plug 6 1...

Page 21: ...e 3 1 1 6 3 t 1 series pump exploded view Parts list item Part no Description QTY 39 See Kit O Ring 1 78 x10 82 3 40 See Kit Teflon Ring 3 41 See Kit Plunger 3 42 See Kit Copper Spacer 3 43 9 803 143...

Page 22: ...ev 11 09 OPERATOR S MANual PRESSURE WASHER 22 AR AL 607 9 802 367 0 7 8 Gpm 4200 Psi 24 2 23 22 21 20 1 2 3 4 5 27 6 26 19 6 14 16 17 16 18 13 12 2 15 25 7 9 10 11 8 26 AR AL Unloader exploded view an...

Page 23: ...wn until contact is made with the nuts Item 25 Screw down lock nut Item 7 onto the stem Item 14 until the threads cut into the nylon insert of the lock nut Item 7 If adjustment knob Item 8 DOES NOT ma...

Page 24: ...72 01 O Ring 1 78 x 20 35 mm 1 13 60 0973 31 Piston Housing 60 1600 00 1 60 1805 31 Piston Housing 60 1700 00 1 14 16 2100 00 M 4 x 4 mm Dowel 1 15 60 1728 31 Lock Nut 1 ITEM Part description qty 16 6...

Page 25: ...ves Contact local dealer or technical support Nozzle is obstructed Use nozzle wire in accessory kit Pump sucking air inlet hose leaking Check all pump lines and connections pressure low after period o...

Page 26: ...pressure Place a pressure regulator at end of 50 garden hose NO DETERGENT Detergent suction tube not prop erly connected to machine Check connection Detergent is too thick Dilute detergent For best r...

Page 27: ......

Page 28: ...Form 9 800 414 0 Revised 11 09 Printed in U S A or Mexico...

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Kärcher BD-405039E, Service Manual

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