Kärcher 1.003-012.0 Operating Instructions Manual Download

Page: 1 / 32

86401000 A 7/13/15

Spotter / Mini Extractor

Operating instructions (ENG)

Model: 1.003-012.0

From Serial Number (Ref No1*)

*See Serial Number page

in Spare Parts List

or call manufacturer

120V MODELS ONLY

Summary of Contents for 1.003-012.0

Page 1: ...86401000 A 7 13 15 Spotter Mini Extractor Operating instructions ENG Model 1 003 012 0 From Serial Number Ref No1 See Serial Number page in Spare Parts List or call manufacturer 120V MODELS ONLY ...

Page 2: ...anty registration is quick and easy Your registration will allow us to serve you better over the lifetime of the product To register your product go to http warranty karcherna com For customer assistance 1 800 444 7654 86401000 Operator s Manual Spotter Mini Extractor Machine Data Label ...

Page 3: ...NTES 6 HAZARD INTENSITY LEVEL 7 NIVEAU D INTENSITÉ DU DANGER 8 Grounding Instructions 9 Operations Set up and Operation 10 Maintenance Daily Maintenance 12 Periodic Maintenance 12 Shut Down and Storage 12 Solution Pump Replacement 12 Vacuum Motor Replacement 13 Troubleshooting 14 Suggested Spare Parts 15 86401000 Operator s Manual Spotter Mini Extractor ...

Page 4: ...mation regarding hazardous or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its compo nents in good working cond...

Page 5: ...hine near flammable fluids dust or vapors During operation attention shall be paid to other persons especially children When leaving unattended secure against unintentional movement The machine shall only be operated by instructed and authorized persons When leaving unattended switch off or lock the main power switch to prevent unauthorized use Do not handle the plug or machine with wet hands Do n...

Page 6: ...colaire hospitalier industriel ou pour les bureaux les chaînes de magasin que pour un usage domes tique normal L entretien et les réparations de la machine doivent être effectuées par un personnel qualifié Durant la manoeuvre de la machine prendre garde aux personnes environnantes et notamment aux enfants Lorsque la machine est laissée sans surveillance s assurer qu elle ne se déplace pas de maniè...

Page 7: ...ne damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel ...

Page 8: ...ge subi par la machine ou fonctionnement défectueux Ne pas utiliser la machine si elle ne fonctionne pas correctement Ci dessous se trouvent les informations indiquant les condi tions potentiellement dangereuses pour l opérateur ou l équipement Lire attentivement ces informations Être conscient que ces conditions peuvent survenir Repérer tous les dispositifs de sécurité sur la machine Suivre les é...

Page 9: ... promptly replace them Emplacement De L étiquette De Sécurité REMARQUE Ces dessins indiquent l emplacement des étiquettes de sécurité sur la machine Si à tout moment les étiquettes deviennent illisibles contactez votre représentant autorisé pour un remplacement rapide WARNING LABEL 86220140 86401000 Operator s Manual Spotter Mini Extractor ...

Page 10: ...rounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid ear lug or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw Improper connection ...

Page 11: ...11 Notes 86401000 Operator s Manual Spotter Mini Extractor ...

Page 12: ... the female solution hose coupler is securely locked onto the male coupler on the extractor 7 Turn switch ON This switch operates both the vacuum motor and the water pump NOTE The pump is an oscillating pump and should not be run dry for extended periods of time This may cause damage to your pump therefore voiding your warranty 8 Squeeze the solution lever on the cleaning tool to spray cleaning so...

Page 13: ...nto the vacuum motor without activating the float shutoff Utilisez toujours des anti mousses en cas de formation de mousse La mousse suspendra les grosses particules qui peuvent endommager l aspirateur et laissera le liquide s écouler dans le moteur de l aspirateur sans entraîner l arrêt du flotteur To prevent possible disease hazard before attempting to clean bodily fluids spills you must kill an...

Page 14: ...veral times to remove any dirt or debris that may be left behind 2 Tip the solution tank over a sink to drain any unused cleaning solution and rinse with clean water to remove any suds left behind by the cleaning chemicals NOTE Dispose of waste in a proper manner which would not violate any Local State or Federal law 3 Run a small amount of clean water through pump if chemicals were used This will...

Page 15: ... End Cap If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely Periodically check the length of the carbon brushes Replace both carbon br...

Page 16: ...n hose coupler is securely attached to the coupler on the solution tank Loss of vacuum Solu tion recovery Incorrectly attached vacuum hose Ensure Vacuum hose is pushed com pletely onto the recovery tank inlet Obstruction in cleaning tool Inspect for and remove any debris Recovery tank is not securely mounted on the solution tank Tighten latch on either end of the machine 86401000 Operator s Manual...

Page 17: ...DESCRIPTION SERIAL NO FROM NOTES 1 86225110 SWITCH DPST 250V 16 4 SPLASH 2 86258440 VAC MOTOR 120V 2ST LNP 3 86201110 PUMP 110 120 60HZ FLOJET 4 86135320 BRUSH SET 120V VAC 120V MOTOR ONLY 86401000 Operator s Manual Spotter Mini Extractor ...

Page 18: ...Table of contents Valid on 26 09 2018 Page 1 15 SPOTTER 120V US 1 003 012 0 2 9030 EXTRACTOR 3 9040 SOLUTION PUMP 6 9050 WIRING DIAGRAM 8 9060 HAND TOOL 10 9070 MINI CART 12 9080 CART 14 ...

Page 19: ... 003 012 0 Valid on 26 09 2018 Page 2 15 POS Description Quantity Unit 9030 EXTRACTOR 1 000 ST 9040 SOLUTION PUMP 1 000 ST 9050 WIRING DIAGRAM 1 000 ST 9060 HAND TOOL 1 000 ST 9070 MINI CART 1 000 ST 9080 CART 1 000 ST ...

Page 20: ...9030 EXTRACTOR Valid on 26 09 2018 Page 3 15 ...

Page 21: ...mbly EMI SPOTTER 1 000 ST 15 8 613 654 0 RIVET M4 X 18GL 1 000 ST 16 8 621 706 0 Cord assembly 14X3 25 YLW SPOTTER 1 000 ST U S MACHINE 17 8 613 655 0 RIVET M3 X 12GL 2 000 ST 18 8 607 965 0 Plate Data Label 1 000 ST 19 8 627 587 0 SCREW 1 4 20 X 1 5 PHPNHMS SS 2 000 ST 20 8 622 576 0 Washer M8 FLT STL ZNPLT 2 000 ST 21 8 600 201 0 BOOT 3 8 CIRCUIT BREAKER 1 000 ST 22 8 623 351 0 Clip Switch Retai...

Page 22: ...38 8 619 737 0 ELBOW 1 4FPT X 1 4FPT 1 000 ST 39 8 628 845 0 SCREW M4 8 X 10 PHTF TYPEB 1 000 ST 40 8 625 831 0 Bulkhead union 1 000 ST 41 8 627 932 0 WASHER 515 X 875 X 063 FLT SS 2 000 ST 42 8 624 809 0 O ring seal 500 ID X 688 OD X 103 1 000 ST 43 8 600 770 0 Strainer 80 MESH X 3 8 FPT 1 000 ST 44 8 621 901 0 Hose 3 8ID SGLBRD RBR X 5 1 000 ST 45 8 623 315 0 CLAMP 3 8 HOSE D SLOT 2 000 ST 46 8 ...

Page 23: ...9040 SOLUTION PUMP Valid on 26 09 2018 Page 6 15 ...

Page 24: ...solenoid pump PRESTO 1 000 ST 3 8 623 753 0 GASKET TUBE SEAL 3 000 ST 4 8 619 759 0 Hosebarb 1 8MPT x 3 8 90D 2 000 ST 5 8 623 315 0 CLAMP 3 8 HOSE D SLOT 3 000 ST 6 8 624 029 0 Hose 3 8ID WIREBOUND X 2 6 1 000 ST 7 8 620 111 0 PUMP 110 120 60HZ FLOJET 1 000 ST 8 8 628 131 0 Hose 3 8ID WIREBOUND X 8 8 1 000 ST 9 8 601 064 0 Washer 10 LOCK EXT STAR SS 2 000 ST ...

Page 25: ...9050 WIRING DIAGRAM Valid on 26 09 2018 Page 8 15 ...

Page 26: ... Wire 18 5 GRN 18 76008 X 76008 2 000 ST 2 8 622 610 0 Wire 15 BLK 14 76050 X 76029 1 000 ST 3 8 622 611 0 Wire 15 4 WHT 14 76050 X 76029 1 000 ST 4 8 622 612 0 Wire 9 BLK 14 76029 X 76029 1 000 ST 5 8 600 677 0 SCREW 10 32 X 25 PHPNHTF STL ZNPLT 1 000 ST 6 8 601 064 0 Washer 10 LOCK EXT STAR SS 1 000 ST ...

Page 27: ...9060 HAND TOOL Valid on 26 09 2018 Page 10 15 ...

Page 28: ... Housing handtool SPOTTER 1 000 ST 2 8 622 567 0 Valve complete SPOTTER 1 000 ST 3 8 621 902 0 Hose assembly VAC SOLUTION 1 000 ST 4 8 620 081 0 Nipple 1 8 FPT QD FEM BRASS 1 000 ST 5 8 621 957 0 JET assembly W O RING OKA 1 000 ST 6 8 622 310 0 Plate retainer W HARDWARE 1 000 ST 7 8 622 191 0 Manifold SPOTTER 1 000 ST 8 8 621 800 0 Fitting 1 8 MPT X 3 16 COMP 1 000 ST ...

Page 29: ...9070 MINI CART Valid on 26 09 2018 Page 12 15 ...

Page 30: ...le no Description Quantity Unit 8 622 203 0 MINI CART 1 000 ST 1 8 622 295 0 Plate weldment 1 000 ST 2 8 625 977 0 WHEEL 5 D X 1 X 5 ID GRY 2 000 ST 3 8 613 728 0 WASHER M8 FLT STL DIN125A ZNPLT 2 000 ST 4 8 613 664 0 SCREW M8 1 25 X 20 HHMS ZNPLT 2 000 ST ...

Page 31: ...9080 CART Valid on 26 09 2018 Page 14 15 ...

Page 32: ... NUT 1 2 DOMEPUSH STL ZNPLT 2 000 ST 4 8 600 570 0 NUT 10 32 HEXSTRW LK STL ZNPLT 4 000 ST 5 8 625 997 0 X REF TO 8 639 789 0 7 15 2 000 ST 6 8 600 568 0 NUT 1 4 20 HEX NYLOCK STL GR2 ZNPLT 2 000 ST 7 8 609 213 0 CART BASE ASM SPOTTER 1 000 ST 8 8 600 659 0 SCREW 10 32 X 5 PHPNHMS SS NP 2 000 ST 9 8 622 834 0 Carrying basket 3 bottle 1 000 ST 10 8 623 253 0 CASTER 2 5 DIA 1 000 ST 11 8 601 063 0 W...

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