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ProtecTor

Door air curtain 

400 V AC version and 230 V EC version

 Installation and operating manual

Keep these instructions in a safe place for future use!
Read them carefully prior to commissioning!

I237/04/21 EN I SAP No. 1062504

Summary of Contents for 0200066

Page 1: ...air curtain 400 V AC version and 230 V EC version Installation and operating manual Keep these instructions in a safe place for future use Read them carefully prior to commissioning I237 04 21 EN I S...

Page 2: ...2 2 55 ProtecTor A new dimension in door screening Installation and operating manual We reserve the right to make content or design related changes without prior notice Supply Return...

Page 3: ...3 8 3 4 Cable laying with ProtecTor EC 0R control by fan speed control ler type 30510 34 8 3 5 Cable laying with ProtecTor EC 00 0R control by building auto mation system BAS 35 8 3 6 KaControl 36 8 3...

Page 4: ...11 1 Operation of the electromechanical control 45 11 2 Operation of the KaController 45 11 2 1Function keys display elements 45 12 Decommissioning longer term 47 13 Maintenance 47 13 1 Housing 47 13...

Page 5: ...ll as to end users or operators Retain these instructions until final decommissioning We reserve the right to make content or design related changes without prior notice Key to symbols Safety instruct...

Page 6: ...ge resulting from this Correct and proper use is also deemed to include compliance with the safety operating and maintenance service information described in this manual Only use the unit fitted and o...

Page 7: ...dent prevention regulations Guidelines and recognised technical regulations i e Association of German Electricians VDE regulations DIN and EN standards The installation operation and maintenance of th...

Page 8: ...e mains power supply and prevent them from being reconnected before starting any connection and maintenance work Operating and application limits Operating limits Min max water temperature C 40 90 Min...

Page 9: ...dous voltage can occur at the motor housing without earthing In the event of a fault electrical voltage will be present at the rotor and impeller The rotor and impeller are base insulated Do not touch...

Page 10: ...ndards Protect the products from humidity and temperature fluctuations during installation and any possible interim storage Check the use with the man ufacturer in case of any doubt Fire protection Pl...

Page 11: ...e unit Protect the edges when lifting with a harness Make sure that weight is distributed evenly Purpose and scope of these instructions This manual contains information on the ready to operate instal...

Page 12: ...y auxiliary equipment ready for installation e g lift ing tools Make sure that a minimum of two people are available for installation work Wear personal protective gear Pay attention to the smallest p...

Page 13: ...3 25 30 76 4 50 3 25 40 78 4 50 4 25 40 76 4 50 4 25 50 78 4 50 5 25 50 76 4 50 5 25 Maximum door dimensions standing version Type ProtecTor2 max discharge height1 H m max door width B1 m 220 68 2 25...

Page 14: ...wo elements basic unit and noz zle Depending on the conditions on site they either need to be connected before or after installation of the basic unit 1 The figures are lower by min 1 m when using the...

Page 15: ...060 type 00070 Side view Basic unit with one sided air discharge nozzle type 01060 type 01070 Side view Basic unit with short air discharge nozzle type 00160 type 00170 Supply 2 Return 2 1 2 drain val...

Page 16: ...94 galvanised steel 76 842 320 406 51 794 66 742 320 306 56 694 galvanised steel cross counterflow 76 842 320 406 51 794 66 742 320 306 56 694 Version with EC motor Heat exchanger Size A B C D E coppe...

Page 17: ...00070 Top view Basic unit with one sided air discharge nozzle type 01060 type 01070 Top view Basic unit with short air discharge nozzle type 00160 type 00170 Supply 2 Return 2 1 2 drain valve Air vent...

Page 18: ...F G copper aluminium 76 842 245 481 51 344 498 66 742 245 381 56 294 448 galvanised steel 76 842 320 406 51 294 498 66 742 320 306 56 244 448 Version with EC motor Heat exchanger Size A B C D F G cop...

Page 19: ...rotecTor unit precisely horizontally Installation of ProtecTor standing version Number of fixing points 2 no with 3 m height 3 no with 4 m height 4 no with 5 m height Fit the mounting brackets supplie...

Page 20: ...rotecTor basic unit standing galvanised steel heat exchanger Art no 25500_ _ _ _ _ _ _ AC Type 2203166 2303166 2403166 2503166 2203176 2303176 2403176 2503176 Weight kg 195 285 383 476 235 343 458 572...

Page 21: ...1 15 Dissolved sulfur undetectable Sodium mg l 100 Iron mg l 0 1 Manganese mg l 0 05 Ammonium content mg l 0 1 Chloride mg l 100 Sulfate mg l 50 Nitrite mg l 50 Nitrate mg l 50 6 2 Hydraulic connectio...

Page 22: ...ter quality conform to VDI 2035 and comply with industry standard installation regulations Before fitting fit the different connections with appropriate on site clo sures e g filling drainage and vent...

Page 23: ...able VDE and EN guidelines as well as Technical Wiring Regulations stipulated by the regional energy supply companies Only connect the unit to permanently installed lines The operator of the unit is r...

Page 24: ...ive fan for further information Please read these instructions in full to ensure correct and proper installation and the correct operation of the ProtecTor 8 2 Motor protection 8 2 1 AC fan Thermal co...

Page 25: ...stage three phase switch Y configuration The motor in each of the two switching configurations Y or can be switched between 5 stages by voltage reduction using a 5 stage three phase controller or KaC...

Page 26: ...rovides an overview of the switches used and the resulting max number of ProtecTor units which can be con nected to a switch unit AC recirculating air control electronics are available via the KaContr...

Page 27: ...switch unit Connection to 5 stage switch unit low fan speed Y connection high fan speed connection 2 stage three phase controller to other ProtecTor units Terminal block on the ProtecTor Terminal blo...

Page 28: ...ken into account with the cable laying and wiring diagrams provided for the electrical installation Comply with the details on the type of cable and cable laying taking into consideration VDE 0100 Cab...

Page 29: ...TK PE TK TK PE TK W1 U1 V1 W1 U1 V1 4 5 6 W4 9 9 W4 9 ProtecTor AC z B mit Rep Schalter 3 x 400V ProtecTor AC z B mit Rep Schalter 3 x 400V 1 2 3 8 9 E1 7 W2 U2 V2 TK PE TK W1 U1 V1 4 5 6 W4 9 Protec...

Page 30: ...r 3 x 400V Br cke f r Stern oder Dreieck einlegen 1 2 3 5 6 E1 4 W2 U2 V2 TK PE TK W1 U1 V1 W4 6 ProtecTor AC z B mit Rep Schalter 3 x 400V Br cke f r Stern oder Dreieck einlegen 1 6 2 5 3 4 1 2 3 4 5...

Page 31: ...eration the cable used type of cabling operating conditions and applicable standards Maximum on site fuse 16 A Power supply and control All sizes require a power supply 3 x 400 V 50 Hz and can be cont...

Page 32: ...to these The terminals on the unit are suitable for a maximum wire cross section of 2 5 mm All RCCBs used must be all current sensitive type B When the power supply to the unit is switched on pulsati...

Page 33: ...endose bauseits 1 3 4 1 3 4 2 1 2 1 1 2 3 1 2 3 3 4 3 4 Klemmendose bauseits 1 3 4 2 1 1 2 3 3 4 N 1 L 2 N 1 L 2 3 W12 3 W12 3 W13 3 W13 Klemmendose bauseits 3 2 1 3 2 1 2 3 1 2 3 1 2 1 2 1 Klemmendos...

Page 34: ...13 14 3 4 L3 L1 L2 2 3 4 X0 N PE 1 5 L3 L1 L2 Xn N PE 2 W11 2 W11 3 W9 3 W9 CS 2 CS 4 3 1 CS 2 CS 4 3 1 2 W7 2 W7 W6 3 3 W6 3 W5 5 5 Netz 3 x 400 V Absicherung bauseits max 16 A Netz 3 x 400 V Absiche...

Page 35: ...Ger t 1 Kontak t ge ffnet S t rung 1 2 230V PE 3 DI2 DI2 Motorst rung Ger t 2 Kontak t ge ffnet S t rung 1 2 230V PE 3 2 2 3 3 5 5 ProtecTor EC z B ohne Rep Schalter 3 x 400 V 0 10 VDC W1 E1 GND 14 13...

Page 36: ...t permitted The KaController is connected via a bus connection to the respective control board of the unit Electrical connection Connect the KaController to the nearest KaControl unit in line with the...

Page 37: ...umber of ProtecTor with AC motor on the AC recirculating air KaControl electronics KaControl electronics offer the option of controlling the fan motor either via a O 10 V DC signal or via the KaContro...

Page 38: ...0 units with a CAN bus card type 3260301 see Accessories required for each control electronic unit and a terminal resistor on the 1st and last control electronic unit Length of BUS line from control e...

Page 39: ...U2 V2 TK PE TK TK PE TK W1 U1 V1 W1 U1 V1 W2 W2 ProtecTor AC z B ohne Rep Schalter 3 x 400 V 1 2 3 5 6 E2 4 Br cke f r Stern oder Dreieck einlegen W2 U2 V2 TK PE TK W1 U1 V1 W2 Regelelektronik Umluft...

Page 40: ...tion parametrierbar W3 GN D DI 1 1 2 GN D DI 1 1 2 W8 2 5 GN D V N L2 L3 2 3 4 T x T x GND 3 1 2 CANbus Karte Typ 3260301 3 2 1 4 GN D AI1 1 2 GN D AI1 1 2 PE L1 1 5 Netz 3 x 400 V Absicherung bauseit...

Page 41: ...etz 230 V Absicherung bauseits max 16 A 1 2 1 2 2 W3 Optional Raumf hler Typ 3250110 senkrechte Montage z B an einer Wand in der Temperaturzone 1 2 1 2 2 W3 Optional Raumf hler Typ 3250110 senkrechte...

Page 42: ...nsions basic unit with out nozzle Length mm 2000 3000 4000 5000 2000 3000 4000 5000 Height mm 360 360 360 360 360 360 360 360 Width mm 740 740 740 740 840 840 840 840 9 2 EC version ProtecTor Type 20...

Page 43: ...ng units and retain them for future work Never close air intake and discharge openings before or during opera tion Can loose materials lying close to the unit be drawn in and possibly block the air ro...

Page 44: ...ll thermal contacts are correctly wired Are the fans in all ProtecTor units running in the correct direction at all switching stages The direction of rotation is indicated by the arrow Make sure that...

Page 45: ...d user manual 11 2 1 Function keys display elements All menus can be selected and set using the navigator dial The LED back light is automatically switched off 5 seconds after the KaController is last...

Page 46: ...us The symbols shown on the display depend on the application 2 pipe 4 pipe etc and the parameters set KaController type 3210001 KaController black type 3210006 Display 1 Display of setpoint room temp...

Page 47: ...posits on the fins of the heat exchanger restrict the air flow and heat transfer Only a clean heat exchanger will produce its full heat output in the long term For this reason regularly check the heat...

Page 48: ...en motor is switched on and standby light is off No power supply to unit check fuses in sub junction box No control voltage Check control fuse in switch unit Cable connection broken Check cable connec...

Page 49: ...onents by material IMPORTANT NOTE Environmental hazard from incorrect disposal Incorrect disposal can present a hazard to the environment Electrical scrap electronic components lubricants and other au...

Page 50: ...6 40 66 50 66 Type Mod le N d article 20 76 30 76 40 76 50 76 Typ Model Nr artyku u 20 68 30 68 40 68 50 68 Typ Model slo v robku 20 78 30 78 40 78 50 78 auf das sich diese Erkl rung bezieht mit der d...

Page 51: ...sm rnic 2014 30 EU EMV Richtlinie 2014 35 EU Niederspannungsrichtlinie Hendrik Kampmann Lingen Ems den 01 09 2020 ___________________________________ Ort und Datum der Ausstellung Name und Unterschrif...

Page 52: ...nstallation and operating manual kampmanngroup com hvac products door air curtains protector I237 04 21 EN I SAP No 1062504 Kampmann GmbH Co KG Friedrich Ebert Str 128 130 49811 Lingen Ems Germany T 4...

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