Kalmar Ottawa t2, Maintenance Manual

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9.10 Construction and Suspension of Cab/Deck – 9 Frame, Body, Cab and Accessories 115
Maintenance Manual Ottawa T2 4x2
– Repair (Cab Suspension Assembly Installation)
1. From the inner side of the frame rail, insert bolts into the two
lower suspension mounting holes. These bolts will support
the suspension assembly as it is placed in position in the
next step.
2. Align the air suspension assembly with the two lower
mounting bolts (4) and place it in position against the frame
rail.
3. Install the bolts, washers and locknuts (3) in the two upper
mounting holes to secure the suspension assembly to the
frame.
4. Install the washers and locknuts on the lower mounting
bolts (5). Tighten all four mounting bolts and nuts (3, 4) to
220 ft. lbs (298 Nm).
5. Reconnect the hydraulic lines to the latch at the top of the
assembly.
6. Reconnect the air line to the suspension leveling valve.
7. Secure all hydraulic lines away from moving parts.
8. Loosen the cab latch bar plate on the bottom of the cab
deck.
9. Lower the cab slowly until the cab latch bar plate makes
contact with the air suspension latch. Adjust the latch bar
plate until it is centered in the latch and hand tighten the
outer mounting nuts.
10. Raise and support the cab. Then, tighten all four of the latch
bar plate mounting nuts to 65 ft. lbs (88 Nm).
11. Make sure all lines are routed away from the rubber bum-
per contact area on the deck. Reroute and secure the lines
if necessary.
12. Check the hydraulic lines for leaks.
NOTE
After 100 hours of operation — Recheck fasteners
for tightness.
–
KMR1001a
3
4
DSC2441a
5