Kaliburn SR-100i, User Manual

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SR-100i User’s Manual
Section 5 Maintenance and Troubleshooting
............................ 5-1
Daily Procedures ...................……........................................................................................ 5-1
Monthly Procedures .............................................................................................................. 5-2
230/460V 60 Hz Transformer Configurations ...................................................................... 5-4
220/380V 50 Hz Transformer Configurations ...................................................................... 5-6
Logic-Regulator Status LED’s .............................................................................................. 5-8
Logic-Regulator Sequence of Operation .............................................................................. 5-8
General Troubleshooting ...................................................................................................... 5-9
Chopper Test Procedure ........................................................................................................ 5-12
Section 6 Parts List
........................................................................................... 6-1
Power Supply ........................................................................................................................ 6-1
Torch and Handle Assembly ................................................................................................. 6-9
Shielded Torch Leads ........................................................................................................... 6-10
Consumable Spare Parts Kit ................................................................................................. 6-11
Logic-Regulator P.C. Board ................................................................................................. 6-12
Chopper P.C. Board .............................................................................................................. 6-13
Appendix A Electromagnetic Compatibility (EMC)
.......... A-1
Background ........................................................................................................................... A-1
Installation and Use ...............................................................................................................A-1
Assessment of Area ............................................................................................................... A-2
Methods of Reducing Emissions .......................................................................................... A-2
Primary Power Connection ................................................................................................... A-4
EMI Filter Parts List ............................................................................................................. A-5
Illustrations
Figure 2-1 Power Supply Dimensions ............................................................................ 2-2
Figure 2-2 Torch Dimensions ......................................................................................... 2-3
Figure 3-1 Primary Power Connections ......................................................................... 3-2
Figure 3-2 Power Supply Output Connections ............................................................... 3-4
Figure 3-3 Torch Connections ........................................................................................ 3-5
Figure 3-4 Gas Supply Connections ............................................................................... 3-7
Figure 4-1 Front Panel Controls ..................................................................................... 4-2
Figure 4-2 Torch Consumables ...................................................................................... 4-4
Figure 4-3 Electrode Advancing Tool ............................................................................ 4-5
Figure 4-4 Mild Steel Cutting Chart (30-50 amps) ........................................................ 4-9
Figure 4-5 Mild Steel Cutting Chart (75-100 amps) ...................................................... 4-10
Figure 4-6 Stainless Steel Cutting Chart (30-50 amps) .................................................. 4-11
Figure 4-7 Stainless Steel Cutting Chart (75-100 amps) ................................................ 4-12
Figure 4-8 Aluminum Cutting Chart (30-50 amps) ........................................................ 4-13
Figure 4-9 Aluminum Cutting Chart (75-100 amps) ...................................................... 4-14