KAESER M135 SIGMA CONTROL MOBIL Service Manual Download

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10.3.3.1 Maintenance schedule

➤ Carry out maintenance tasks according to the following schedule.

Component
Function

Daily

A250

A500

A1000

A1500

A2000

A3000

A6000

A36000

See chapter

Note

Engine
Check inlet air filter maintenance

indicator

10.4.2

Check engine oil level.

10.4.4

Engine

Clean the engine air filter

10.4.2

Change the engine oil

10.4.6

Change the engine oil filter.

10.4.7

Engine

Check/adjust the drive belt ten‐

sion.

10.4.8

Engine

Change engine air filter.

10.4.2

Have intercooler maintained.

Have the turbocharger checked.

Have the crankcase venting

valve checked.

Check the engine mounts.

Engine

Have the valve clearance adjus‐

ted.

Engine

Replace the drive belt.

10.4.8

Engine

Have the multi-ribbed belt / jock‐

ey wheel checked/replaced.

Engine

Have the crankcase venting

valve replaced.

Check the engine coolant level.

10.4.1

Engine

Clean the radiator.

10.6

Check coolant hoses and

clamps.

Engine SM = engine manufacturer's service manual; SW = specialized workshop.

10 Maintenance

10.3 Maintenance schedules

No.: 9_6975 00 E

Service Manual Screw Compressor
M135 SIGMA CONTROL MOBIL

Summary of Contents for M135 SIGMA CONTROL MOBIL

Page 1: ...ervice Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E Manufacturer KAESER KOMPRESSOREN GmbH 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser co...

Page 2: ...Original instructions KKW M135 1 00 en SBA MOBILAIR...

Page 3: ...tening torque 8 2 5 Compressor 8 2 5 1 Working pressure and FAD 8 2 5 2 Compressed air outlet 9 2 5 3 Pressure relief valve 9 2 5 4 Temperature 9 2 5 5 Cooling oil recommendation 9 2 5 6 Cooling oil c...

Page 4: ...with shutdown 32 4 5 2 Further safety devices 32 4 6 SIGMA CONTROL MOBIL keys and displays 33 4 7 SIGMA CONTROL MOBIL function 34 4 7 1 Display 34 4 7 2 SIGMA CONTROL MOBIL operating sequence 37 4 7...

Page 5: ...brief instructions 75 8 2 2 Commissioning the machine 76 8 2 3 Starting the engine 77 8 2 4 Setting the output pressure 77 8 2 5 Shutting down the machine 79 8 2 6 Shutting down in an emergency 80 8 3...

Page 6: ...1 Checking cooling oil level 123 10 5 2 Cooling oil filling and topping up 124 10 5 3 Changing the cooling oil 124 10 5 4 Changing the oil filter 127 10 5 5 Oil separator tank dirt trap maintenance 12...

Page 7: ...r 173 13 5 Dimensional drawing chassis without parking brake 175 13 6 Dimensional drawings of stationary machine skids 177 13 7 Dimensional drawings of stationary machine base frame 179 13 8 Electrica...

Page 8: ...Contents vi Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 9: ...fixed height towbar GB chassis version 61 Fig 29 Changing the towing eye fixed height towbar USA chassis version 61 Fig 30 Temperature display setting 64 Fig 31 Unit of pressure setting 65 Fig 32 Wait...

Page 10: ...2 Cleaning the compressed air aftercooler 135 Fig 73 Overrun braking mechanism maintenance 137 Fig 74 Ball coupling maintenance 138 Fig 75 Ball coupling maintenance USA version 138 Fig 76 Checking the...

Page 11: ...0 Tab 27 Engine oil recommendation 11 Tab 28 Engine fluid volumes 11 Tab 29 Batteries 11 Tab 30 Ambient conditions 12 Tab 31 Batteries 12 Tab 32 Coolant pre heater 12 Tab 33 Generator data 13 Tab 34 D...

Page 12: ...n 94 Tab 80 Fault high moisture content in the compressed air 94 Tab 81 There is no voltage or too low a voltage from the generator 94 Tab 82 Generator voltage too high 95 Tab 83 Maintenance messages...

Page 13: ...mpressors driven by internal combustion engine Missing documents can be requested from KAESER Make sure all documents are complete and observe the instructions contained in them Make sure you give the...

Page 14: ...med that will help you to avoid dangerous situations This symbol is is placed by lists of actions comprising one stage of a task In lists of actions with several stages the sequence of actions is numb...

Page 15: ...facture Total weight Lifting point load capacity Rated engine power Engine speed Maximum working pressure Tab 2 Nameplate 2 2 List of Options A list of the options fitted to your machine helps to rela...

Page 16: ...atment plant Enter the fitted options as reference Option Option code Exists Aftercooler and cyclone separator da Heat exchanger db Breathing air filter dc Filter combination dd Tab 4 Compressed air t...

Page 17: ...ption sa sc sd sh si Chassis Enter the fitted option as reference Option Permissible axle load kg remarks Option code Exists Height adjustable towbar 2700 sa Fixed height towbar 2700 sd Fixed height t...

Page 18: ...5 Emission sound pressure level dB A According to EN ISO 11203 1995 number 6 2 3 d 80 5 Measurement distance d 1 m Logarithmic surface ratio Q2 18dB A Calculated from the guaranteed sound power level...

Page 19: ...he machine s operating licence such as dimensions track width footprint see the dimensional drawing in chapters 13 3 13 4 13 5 13 6 and 13 7 The dimensional drawing also shows the position of the foll...

Page 20: ...htening torque Fixing medium Thread Wrench size Torque Nm Wheel bolt M 18 x 1 5 34 325 Tab 18 Wheel nut bolt tightening torque 2 4 4 Towbar tightening torque Component Thread Strength category Torque...

Page 21: ...matic safety shut down C 117 Tab 23 Machine temperatures 2 5 5 Cooling oil recommendation A sticker showing the type of oil used is located near the oil separator tank filler Information on ordering c...

Page 22: ...chine 43 Compressor unit heat exchanger option db 46 Tab 25 Cooling oil charge 2 6 Engine 2 6 1 Engine specification Characteristic Specified Make Model Deutz TCD 2013 L04 Engine control electronic Fu...

Page 23: ...ne coolant must meet the requirements of specification ASTM D4985 Do not use a coolant antifreeze that meets only the requirements of ASTM D3306 Such cool ants are intended only for light use in vehic...

Page 24: ...0 Minimum ambient temperature C 25 Maximum ambient temperature C 50 Higher altitudes are permissible only after consultation with the manufacturer Tab 30 Ambient conditions 2 7 1 2 Batteries Feature V...

Page 25: ...0 330 0 Power factor cos phi 0 8 1 Frequency Hz 50 Speed rpm 3000 Distortion factor 5 Type Synchronous internal pole electronically controlled Enclosure protection IP 54 Tab 33 Generator data Reduced...

Page 26: ...oltage adjustment range 5 Static voltage deviation 1 Maximum dynamic voltage drop 15 Maximum dynamic voltage rise 20 Maximum voltage settling time ms 1500 Maximum voltage asymmetry 1 Tab 37 Generator...

Page 27: ...hase mains loading Single phase Generator 400 V 3 ph 230 V 3 ph Rated power kVA 15 0 15 0 Resistive consumers kVA per phase 3 6 3 6 Total 10 8 10 8 Inductive consumers kW Rated power per phase 3 6 3 6...

Page 28: ...from incorrect use The user alone is liable for any risks incurred Keep to the specifications listed in this service manual Operate the machine only within its performance limits and under the permit...

Page 29: ...the safe installation and maintenance of this machine Authorised transport personnel possess the following qualifications are of legal age are conversant with and adhere to the safety instructions an...

Page 30: ...lifting eye The user is responsible for ensuring that the machine s lifting eye and fixings are inspected according to national regulations for wear and damage Have the lifting eye checked If the lif...

Page 31: ...open an outlet valve carefully to ensure that the line between the minimum pressure check valve and the compressed air outlet is vented Do not carry out welding heat treatment or mechanical modificat...

Page 32: ...chine Noise Operate the machine only with intact soundproofing Wear hearing protection if necessary The pressure relief valve blowing off for example can be particularly loud Operating fluids material...

Page 33: ...chine and or towing vehicle Before moving the machine make sure any security devices e g anti theft chain are released When the machine is lifted by a crane the safety regulations relating to the cran...

Page 34: ...ular inspections for visible damage and leakage of safety devices of components needing to be monitored Never operate machines without an air filter when drawing in air from the surroundings Maintenan...

Page 35: ...radius of the machine Maintenance personnel Tab 41 Danger areas 3 6 Safety Devices Safety devices ensure safe working with the machine Do not change bypass or disable safety devices Check safety devi...

Page 36: ...valves spring loaded or under pressure Do not open or dismantle valves Call an authorized Service Technician if a fault occurs 160 Incorrect oil levels can cause damage to the machine or excessive oi...

Page 37: ...res accordingly if the generator feeds a different network Only a qualified electrician is allowed to carry out work on the generator or generator control box The electrician is responsible for the ef...

Page 38: ...control box and tighten if necessary Check that all warning and other labels are complete ands undamaged 3 9 Emergencies 3 9 1 Correct fire fighting Suitable extinguishing agents Foam Carbon dioxide...

Page 39: ...pplication In addition we accept no warranty obligation for the use of unsuitable parts or operating materials unauthorised modifications incorrect maintenance incorrect repair Correct maintenance and...

Page 40: ...when it is closed Weather protection Sound insulation Guarding against touching Cooling air flow The bodywork is not suitable for the following uses Walking on standing or sitting on As resting place...

Page 41: ...er Fig 4 Left hand door opened 11 Fan 12 Control cabinet 13 Battery isolating switch 14 Oil separator tank 15 Control valve with proportional controller 16 Minimum pressure check valve 17 Lifting eye...

Page 42: ...end casing This direct cooling in the compression chamber ensures a very low airend discharge temperature Cooling oil recovered from the compressed air in the oil separator tank 5 gives up its heat in...

Page 43: ...eparator tank remains constant The engine runs at minimum speed STANDSTILL shut down The inlet valve closes The venting valve opens to depressurize the machine The engine stops 4 4 2 MODULATING contro...

Page 44: ...achine is automatically shut down if an alarm occurs The SIGMA CONTROL MOBIL saves the alarm message Further information Further information on alarm messages is to be found in chapter 9 2 1 4 5 2 Fur...

Page 45: ...nowledgement key Acknowledges active and displayed messages Flashes when a message is active and waiting for acknowledgement 2 Information key Displays the event memo ry Flashes if a message is active...

Page 46: ...der LOAD 11 Indicator field or dis play Graphic display Tab 43 Instrument panel keys and displays 4 7 SIGMA CONTROL MOBIL function 4 7 1 Display Description of display field Graphic display Monochrome...

Page 47: ...ne is started the display changes to show the operating mode The display changes automatically with each change in the machine s operating mode The display can be composed of symbols and alpha numeric...

Page 48: ...0 s Run on phase Cool down function The timer setting is 60 seconds B6 Cool down phase when ma chine overhea ted Cool down phase when the compressor and or engine coolant overheated B7 7 bar Back pres...

Page 49: ...res is 30 C the ma chine cannot be switched to LOAD The machine may be switched to LOAD when the Load key flashes LOAD Press the Load key The machine switches over to LOAD The Load key illumi nates Se...

Page 50: ...uence is interrup ted The display shows the time remaining until the next starting sequence is allowed ADT airend discharge temperature ECT engine coolant temperature OST oil separator tank Tab 47 SIG...

Page 51: ...enu By looking through the menu options the engine and compressor unit data can be seen and adjust ments made The event memory can also be viewed Format Fig 11 Menu structure of the SIGMA CONTROL MOBI...

Page 52: ...nance due Tab 50 Menu selection Menu option list Selection Sign Meaning 3a Engine data 3b Compressor unit data 3c Parameter settings 3d Messages 3e Password 3f ECU Engine control unit for Service pers...

Page 53: ...rend A1 Pressure A2 Temperature A3 Temperature high A4 Sensor Example of a composed symbol Indication Symbol meaning Parameter 4 6 bar Engine oil pressure engine oil pressure 4 6 bar Tab 53 Symbolic d...

Page 54: ...ettings menu Selecting the hand symbol table 50 item 1b in the main menu will open the settings menu Password level Entries and changes in the settings menu are only possible with the correct password...

Page 55: ...el Further information See chapter 7 5 for information on entering passwords Operation The following keys are used in the settings menu Sign Key name Location on the operating panel Function UP and DO...

Page 56: ...n choice grey background Unit of temperature The temperature unit is selected in the Temperature unit menu option E1 Temperature can be displayed in the following units C F K Unit of pressure The unit...

Page 57: ...LE Manual or automatic operation only in Service password level 3 External fuel pump option The symbol is stricken through if this option is not available on the machine The menu option cannot be ente...

Page 58: ...d Mainte nance R3 The machine will not be shut down The Acknowledge key flashes The Information key illuminates These are extinguished by pressing the Acknowledge key The Information key remains illum...

Page 59: ...ng message R2 Message category Warning R6 Message code R7 Operating hours since this occurred last time R8 Symbolic fault location example airend discharge temperature too high Maintenance message Fig...

Page 60: ...Warning b 2 Position Location of occurrence 1 Engine 2 Compressor unit 3 Controller 4 General c 3 and 4 positions Key from 00 99 Tab 59 Message code structure Further information See chapter 13 14 fo...

Page 61: ...eparator Condensate accumulating during the air cooling process is separated fed to the exhaust gas silencer and evaporated there 4 9 3 Option db Heat exchanger The oil air heat exchanger is fed with...

Page 62: ...ts 4 10 Option ba Low temperature equipment option Special equipment is provided for operation in extremely low temperatures This equipment guaranties trouble free operation in ambient temperatures fr...

Page 63: ...d air ON Position 1 automatic start Compressed air and electrical power Position 2 continuous load Electrical power and compressed air Tab 60 Generator compressor operation Operating mode Automatic st...

Page 64: ...e power sockets 4 3 phase power sockets 16 A 5 Generator control box 6 Generator main switch 7 Safety cut out 8 Safety cut out with overcurrent release 4 11 3 Note when operating the generator Take no...

Page 65: ...ad the generator Take note before switching off the generator Switch off electrical consumers and unplug them one by one Switch off consumers drawing the highest current last Check that the protective...

Page 66: ...ationary frame The frame has the following features Frame Use as stationary machine Mounted on truck trailer platform 4 13 Option sg Pedestrian protection option The machine is provided with pedestria...

Page 67: ...ready for use 5 2 Positioning conditions Precondition The ground at the machine s location must be level firm and able to take the machine s weight not more than 15 inclination in any direction Fig 23...

Page 68: ...rance CAUTION Ambient temperature too low Frozen condensate and highly viscous engine or compressor cooling oil can cause damage when starting the machine Use winter grade engine oil Use low viscosity...

Page 69: ...r visible and hidden transport damage 2 Inform the carrier and the manufacturer in writing of any damage found 6 3 Option sa Fitting the towbar If the machine is shipped on a transport frame it is nec...

Page 70: ...bolt with the self locking nut see chapter 2 4 4 for tightening torque 7 Take off the parking brake by pushing the lever down 8 Pull out the securing pin and unscrew the locking lever to the stop 9 Us...

Page 71: ...height adjustment The parallel tie bar ensures that the overrun braking mechanism stays horizontal Fig 26 3 Tighten the locking lever again and secure by striking with a hard rubber hammer 4 Replace...

Page 72: ...lowing alternative tasks must be carried out to change the towing eye or coupling Fig 27 Changing the towing eye height adjustable towbar 1 Self locking hexagon nut 2 Hex head bolt 3 Towbar tube 4 Pro...

Page 73: ...locking nuts 1 4 Draw the protective sleeve 4 over the fixings 6 4 2 2 Option sd sh Changing the towing eye on a fixed height towbar Fig 28 Changing the towing eye fixed height towbar GB chassis versi...

Page 74: ...em in place 7 Push heavily against the towing eye 8 or coupling 7 to depress the overrun brake 8 Pull the coupling and the towbar tube forward quickly and insert a suitable thin metal rod through the...

Page 75: ...e personnel who have been trained on this machine Remove all packing materials and tools on and in the machine Observe the machine during the first few hours of operation to ensure that it is operatin...

Page 76: ...1 Fig 30 Temperature display setting E1 Unit of temperature setting menu T1 Display unit C selected T2 Display unit F T3 Display unit K 3 Navigation A Display field size white background B Selection c...

Page 77: ...the settings menu Password level 1 renter password 4512 The following displays will require you to enter the password Fig 32 Waiting for password entry The cursor flashes at the position for the firs...

Page 78: ...Changes in this menu option can only be made with the correct password The following parameters can be changed Starter running time renter password level 1 Engine cool down period in unloaded run on...

Page 79: ...splay changes to show the operating mode Cool down period setting When the Stop key is pressed the machine switches to unloaded run on and stops when the set period has expired The COOL DOWN PERIOD ca...

Page 80: ...ller is switched off 7 7 Option ob Changing the parameters of the start stop automatic option The following parameters can be changed Run on period under LOAD Run on period in IDLE Manual or automatic...

Page 81: ...load S1 2 Press RIGHT and or LEFT keys to select the required time 3 Press Enter The setting is saved 4 Press esc The display changes to show the operating mode Unloaded run on setting 1 Use the UP an...

Page 82: ...onths Have the overall technical condition checked by an authorized KAESER Service Technician Tab 63 Measures for re commissioning the compressor after a long period of storage 7 9 Low temperature ope...

Page 83: ...ies Follow the safety rules when dealing with batteries Connect batteries of the same voltage only The assisting vehicle and machine to be started must not touch Do not bend over the batteries when at...

Page 84: ...e compressor engine Let the two engines run for approximately 3 minutes Disconnecting the battery jumper cables 1 Stop the engine of the assisting vehicle 2 Disconnect the jumper cables in the reverse...

Page 85: ...o an electrical socket fitted with a protective earth Connect the coolant pre heater to the user s power socket with the power cable supplied 7 10 Option ga Putting the generator into operation The ge...

Page 86: ...Checking instructions are given on the label stuck on the generator control box DANGER Electrical power There is danger of fatal injury caused by contact with live components Test the mains contactor...

Page 87: ...d Responsibility Details of authorized personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 8 2 Starting and stopping Precondition No personnel are work...

Page 88: ...2 2 Commissioning the machine Fig 42 Battery isolating switch 1 Battery isolating switch I on 0 off 1 Open the left hand door 2 Switch the battery isolating switch on The battery is now connected to...

Page 89: ...key flashes 4 Press the Load key The machine switches to LOAD and is ready to deliver compressed air The Load key illuminates If the Load key is pressed before the ADT or ECT reaches 30 C the engine...

Page 90: ...y selects the output setting menu Set pressure The pressure can only be set at lower than the nominal working pressure of the machine A pressure setting 1 5 bar higher than nominal is possible with th...

Page 91: ...e if the pressure in the oil separator tank is still 1 bar When the machine is fully vented the display changes to ready to start When the OST is fully vented after shutdown the re start inhibitor is...

Page 92: ...e key are illuminated The machine can now be started again 8 3 Setting parameters Parameter setting and changing takes place in the controller settings menu Select Main menu setting See chapter 4 8 2...

Page 93: ...the Information key is still illuminated The Information key continues to be illuminated when the machine is restarted until the fault is rectified or maintenance carried out Maintenance acknowledgem...

Page 94: ...ine data display menus Display compressor data Engine data is shown in two different display menus With the aid of the arrow keys one can page through the display 1 Select the compressor data symbol 2...

Page 95: ...ba Using the low temperature equipment Heed the safety instructions in chapter 3 5 Coolant pre heating Start the coolant pre heating as described in chapter 7 9 2 8 8 Option ga Generator operation DA...

Page 96: ...Thermal overload of the turbo generator Stopping the machine abruptly after the generator has been in operation for some time can cause heat damage to the generator Allow the engine to run for about...

Page 97: ...e off Alarm with automatic machine shut down function The Acknowledge key flashes The Information key and Stop key are illuminated Message code range 1100 1199 engine faults Code Meaning Remedy See ch...

Page 98: ...pressure sensor de fective Have the sensor changed X X 1135 Fuel pump fault Have checked X X 1140 Defective alternator Have checked X X 1141 Battery voltage too high low Battery maintenance 10 4 9 Che...

Page 99: ...ult in bus communica tion with engine electron ics Have checked X 1302 Fault in bus communica tion with display unit Have checked X 1303 Overheating Check operating condi tions Allow the machine to co...

Page 100: ...ting valve p Have repaired X 1423 Short circuit in the auxili ary venting valve p Have repaired X 1424 Open circuit in the inlet valve control valve e Have repaired X 1425 Short circuit in the inlet v...

Page 101: ...the radiator 10 6 Have the turbo air pres sure sensor checked X X 3130 Fuel level low Refuel 3133 Fuel filter water level Empty the fuel prefilter water trap 10 4 3 Tab 69 Warning messages and measur...

Page 102: ...ged X Fuel tank empty Fill up the fuel tank Airlock in the fuel line between fuel tank and injector pump Bleed the fuel line see chapter 10 4 3 X Fuel filter clogged Clean or replace see chap ter 10 4...

Page 103: ...oken Have changed X Speed adjustment cylinder mal adjusted or defective Repair or have replaced if neces sary X X Engine electrical fault Have repaired changed X SIGMA CONTROL MOBIL de fective Have re...

Page 104: ...nections and func tion and have repaired or re placed as necessary X Engine not running at full speed See chapter 9 3 Engine air filter and or compres sor air filter clogged Clean or change see chap t...

Page 105: ...have pipes changed X X Engine cooling system or cooling fan defective Have repaired X X Ambient temperature too high See installation conditions in chapter 5 2 Tab 77 Fault machine overheating 9 4 5...

Page 106: ...rator faults and alarms 9 5 1 There is no voltage or too low a voltage from the generator Possible cause Action Where can I get help Specialised workshop KAESER Ser vice Defective drive belt Have chan...

Page 107: ...e or too low a voltage from the generator 9 5 2 Generator voltage too high Possible cause Action Where can I get help Specialised workshop KAESER Ser vice Generator regulator defective Have repaired X...

Page 108: ...sconnected 2 Wait until the machine is automatically vented check that the pressure gauge indicates 0 bar 3 Open outlet valves carefully to ensure that the line between the minimum pressure check valv...

Page 109: ...3 1 Logging maintenance work The maintenance intervals given are those recommended for average applications and oper ating conditions Maintenance schedules may be modified to take into account the ap...

Page 110: ...le lists the various maintenance intervals Maintenance interval Short description Daily Every 250 h at least annually A250 Every 500 h at least annually A500 Every 1000 h at least annually A1000 Every...

Page 111: ...lter X 10 4 2 Have intercooler maintained X SW Have the turbocharger checked X SW Have the crankcase venting valve checked X SW Check the engine mounts X SW Engine SM Have the valve clearance adjus te...

Page 112: ...el return line for leak age and firm fixing X Have the fuel injectors checked X SW Have the fuel injector pump checked X SW Check the battery electrolyte lev el and connections X 10 4 9 Have an electr...

Page 113: ...wheel brakes adjusted X SW Check all screw connections hinges locks catches handles and snap fasteners for wear and secure fixing X Grease the door hinges X Carry out rubber sealing strip maintenance...

Page 114: ...breathing air filter Drain condensate X 10 9 3 Change the filter elements X 10 9 3 Option ga generator Check adjust belt tension X 10 9 4 Carry out visual check of drive belt X 10 9 4 Have the genera...

Page 115: ...e and skin contact with coolant If the eyes are affected rinse immediately with running water Wear protective glasses and gloves CAUTION Insufficient coolant can damage the engine Insufficient coolant...

Page 116: ...ule to ensure quality and opera tional life Coolant quality can be determined by the following parameters Visual check Antifreeze concentration measurement 1 Open the right hand access door 2 Unscrew...

Page 117: ...freeze with corrosion inhibitor For reasons of corrosion protection and the need to raise the boiling point the coolant must remain in the cooling system throughout the year The maximum permissible co...

Page 118: ...the coolant level Top up if the coolant level in the expansion tank has fallen 11 Carry out a visual check for leaks 12 Close the access door 10 4 1 5 Draining the coolant The complete volume of cool...

Page 119: ...chines Coolant is drained via a hose screwed into the radiator drain point The hose is provided with a shut off valve and a plug Precondition Machine cooled down The battery isolating switch is off Fi...

Page 120: ...sure gauge reads 0 bar Machine cooled down All compressed air consumers are disconnected and the air outlet valves are open WARNING Damaged air filter element Wear in the engine from intake of contami...

Page 121: ...se dry compressed air 5 bar at an angle to blow dirt from the element from inside to outside The blast pipe must be long enough to reach right into the element The tip of the blast pipe should not be...

Page 122: ...ne parts Ensure that the maximum ambient temperature is not exceeded at the place of use Fig 52 Fuel system maintenance 1 Fuel tank 2 Fuel fine filter 3 Fuel prefilter with water trap 4 Manual fuel pu...

Page 123: ...Open the right hand access door Emptying the water trap The fuel prefilter is equipped with a water trap Contaminating water is trapped in the water receptacle The water trap is connected by a sensor...

Page 124: ...he mixture of fuel and water and any materials contaminated with fuel must be disposed of in accordance with environment protection regulations Changing the filter cartridge Fig 55 Changing the fuel p...

Page 125: ...56 Fuel filter maintenance 1 Filter holder 2 Filter cartridge 3 Turn in this direction to unscrew the filter cartridge 1 Open the right hand access door 2 Place a container beneath the fuel filter 3...

Page 126: ...um oil level B Mark for minimum oil level 1 Open the right hand access door 2 Withdraw the dipstick wipe with a lint free cloth and replace fully 3 Withdraw the dipstick once more and read off the oil...

Page 127: ...r 4 Check the oil level after about 5 minutes Top up if the level is too low 5 Carry out a visual check for leaks 10 4 6 Changing the engine oil The engine oil should be changed according to the maint...

Page 128: ...Close the access door Dispose of old oil and oil soaked working materials according to environmental protection reg ulations Further information See chapter 10 4 5 for oil filling The engine service...

Page 129: ...4 5 for oil filling The engine service manual gives instructions on oil changing 10 4 7 Changing the oil filter Material Spares Chain pipe wrench part no 8 8095 0 Cleaning cloths Receptacle Preconditi...

Page 130: ...on on oil filter changing Dispose of old oil filters old oil and materials contaminated with oil according to environmental protection regulations 10 4 8 Checking the drive belts The life of the drive...

Page 131: ...belts For operation see the engine service manual The belt tension may also be checked by hand if no tension measuring device is available Fig 61 Belt tension checking by hand A Permissible deflection...

Page 132: ...on the battery 1 Fire sparks open flame and smoking are forbidden 2 Wear eye and face protection Danger of acid burn 3 Keep children well away from batteries and electrolyte 4 Batteries are filled wi...

Page 133: ...Check that connections are tight and tighten if necessary Check the battery electrolyte level The fluid is generally sufficient for the life of the battery Nevertheless the fluid level should be check...

Page 134: ...t circuited it will overheat and can burst Battery electrolyte will be sprayed out in such an event Never short circuit a battery e g with a hand tool Wear gloves and eye protection CAUTION Excessive...

Page 135: ...is fully vented the pressure gauge reads 0 bar All compressed air consumers are disconnected and the air outlet valves are open Fig 63 Checking cooling oil level 1 Oil separator tank 2 Oil filler por...

Page 136: ...w and withdraw the plug from the oil filler port 3 Top up the cooling oil to the maximum level B with the help of a funnel 4 Check the oil level 5 Check the filler plug gasket for damage Change a dama...

Page 137: ...ttery isolating switch is off CAUTION There is risk of burns from hot components and escaping oil Wear long sleeved clothing and gloves Fig 64 Changing the cooling oil 1 Oil separator tank 2 Oil fille...

Page 138: ...5 Close the drain valve and remove the drain hose 1 Replace the plug 2 in the oil separator tank filling port 2 Close the doors Dispose of used oil and oil contaminated working materials according to...

Page 139: ...2 Close the doors Dispose of used oil and oil contaminated working materials according to environmental pro tection regulations Further information See chapter 10 5 2 for oil filling 10 5 4 Changing t...

Page 140: ...sary 8 Switch the battery isolating switch on 9 Close the access door Dispose of old cooling oil and any materials or parts contaminated with oil according to envi ronment protection regulations Start...

Page 141: ...w the dirt trap 4 Unscrew the strainer from the dirt trap 5 Clean the housing strainer and sealing ring with cleaning solvent or spirit 6 Check the strainer and sealing ring for wear Change if heavily...

Page 142: ...down All compressed air consumers are disconnected and the air outlet valves are open The battery isolating switch is off Fig 68 Changing the oil separator cartridge 1 Control air line union nut 2 Oil...

Page 143: ...he dirt trap back in 14 Replace the relief valve guard plate 15 15 Replace and tighten all fittings 16 Check the oil level in the oil separator tank Top up if necessary 17 Switch the battery isolating...

Page 144: ...om intake of contaminated air Do not try to clean the filter element by striking it Do not wash the filter element Fig 69 Compressor air filter maintenance 1 Maintenance indicator 2 Red zone 3 Indicat...

Page 145: ...its gasket 6 Replace the cap and secure with the clip Resetting the maintenance indicator Press the reset knob on the maintenance indicator a number of times The yellow piston within the indicator is...

Page 146: ...ng instruments Fig 71 Cooler radiator cleaning 1 Front end of compressor sound insulation radiator grill removed 2 Direction of impacting water or steam jet from outside to inside 3 Oil cooler 4 Air c...

Page 147: ...up electrical components such as the control cabinet alternator starter and instruments Do not direct water or steam jets at sensitive components such as operating and indicating instruments Fig 72 C...

Page 148: ...ry six months for tightness visible damage and tyre pressures Material Torque wrench Tyre pressure gauge Precondition The machine is switched off 1 Check that the wheel fixings are tight 2 Check the t...

Page 149: ...th water repellent grease Maintaining the parking brake Lightly lubricate the pins and adjustment joints 10 8 2 2 Overrun braking mechanism maintenance Overrun braking mechanism greasing Pump fresh gr...

Page 150: ...ings The following points must be observed Carry out the adjustment procedure on all wheel brakes one after the other During adjustment turn the wheel in the forward direction only Material Screwdrive...

Page 151: ...e linings 1 Remove the plug from the inspection hole 2 With the aid of a torch check the brake lining thickness Have the brake linings replaced by a specialist workshop if they are less than 2 mm thic...

Page 152: ...ke rod 6 If the equaliser is perpendicular to the brake rod the brake clearance is the same on each wheel If the equaliser is not perpendicular adjust the brakes again 7 Pull the parking brake lightly...

Page 153: ...maintenance Clean the cyclone separator dirt trap if the moisture content in the compressed air is too high Material Cleaning cloths Dirt trap maintenance kit Precondition The machine is shut down Mac...

Page 154: ...t the machine and run for approximately 5 minutes 2 Shut down the machine 3 Wait until the machine has automatically vented Pressure gauge reads 0 bar 4 Open the outlet valves 5 Check the cyclone sepa...

Page 155: ...1 Place the receptacle under the combination filter hose lines 2 Open the prefilter and microfilter condensate drain valves 3 Close the access door 4 Start up the compressor and run in idle The conde...

Page 156: ...h a lint free cloth 5 Check the housing gasket Change if damaged 6 Insert a new filter element 7 Screw on the filter housing clockwise 8 Screw on the condensate drain hoses 9 Close the drain valve 10...

Page 157: ...sing 7 Condensate drain with manual opening tap Open the right hand access door 10 9 3 1 Draining condensate Material Receptacle Cleaning cloths 1 Place the receptacle below the breathing air filter c...

Page 158: ...wer housing clockwise 3 Change the upper filter element adsorption insert Unscrew the upper housing anti clockwise Draw the filter element up and out Clean the lower housing and sealing surface with a...

Page 159: ...consumers are disconnected and the air outlet valves are open The battery isolating switch is off WARNING Beware of rotating pulleys and moving belts Touching moving drive belt may result in severe b...

Page 160: ...dimension is below the minimum 2 Switch the battery isolating switch on 3 Close the access door 10 9 4 3 Belt tensioning 1 Loosen the locking nut 2 2 Turn the tensioning nut 5 to tighten the belts 6...

Page 161: ...sion if necessary Check the belt again after a further 2 operating hours A belt that has been replaced may not be used again Old belts should be disposed of in accordance with local environment regula...

Page 162: ...ance and service work carried out in the list Date Maintenance task carried out Operating hours Signature Tab 90 Logged maintenance tasks 10 Maintenance 10 10 Document maintenance and service work 150...

Page 163: ...and operating materials may damage the machine or impair its proper function In the event of damage personal injury may result Use only genuine KAESER spares and operating materials Have an authorize...

Page 164: ...curity of genuine KAESER spare parts Increased legal certainty as all regulations are kept to Why not sign a KAESER AIR SERVICE maintenance agreement The advantages Lower costs and higher compressed a...

Page 165: ...following openings with plastic foil and moisture resistant adhesive tape Engine air inlet Compressor air inlet Exhaust 3 Hang the following notice on the instrument panel informing of the decommissi...

Page 166: ...at all parts with a protective oil film Disconnect the battery the minus terminal first and then the plus ter minal and store in a frost free room Check the battery fluid level 10 7 Check the battery...

Page 167: ...an result from being crushed or run over by a machine under tow Riding on the machine while it is under tow is strictly forbidden Make sure the danger area is clear of personnel 12 2 1 Towing the comp...

Page 168: ...vehicle hitch When the machine is coupled up the towbar must be parallel with the ground Fig 82 Towing alignment WARNING Danger from problematic driving dynamics The permissible loading range may be...

Page 169: ...cle ball hitch The weight on the coupling will cause it to audibly close The coupling locks automatically Closing and locking is automatic 3 Push the release lever down to be certain of locking The co...

Page 170: ...y pin 3 Place the open coupling over the towing vehicle ball hitch The weight on the coupling will cause it to audibly close The coupling locks automatically Closing and locking is automatic 4 Push th...

Page 171: ...nsport securing device before transporting the machine Replace missing chocks immediately 1 Wind the jockey wheel to its uppermost position 2 Check that the wheels are securely fitted and the tyres ar...

Page 172: ...towing vehicle hitch and secure with the karabiner 12 2 2 Parking the compressor The parking brake is not a running brake and is used only to lock the wheels when the machine is positioned The machine...

Page 173: ...up the safety lever and pull the coupling release lever forward Lift the coupling off the towing hitch ball The coupling release lever remains in the open position The gas spring automatically increa...

Page 174: ...ath a lift up cover in the centre of the canopy 1 Unlock the cover from inside and lift up 2 Position the crane hook vertically over the lifting eye 3 Engage the hook in the eye 4 Close and lock the a...

Page 175: ...ult KAESER Service for advice concerning sea or air transport Material Chocks Restraints or timber balks Straps Load securing devices National directives and regulations for securing loads should be f...

Page 176: ...machines should be re used for the return journey Before shipment as air freight The machine is designated as dangerous goods for air freight purposes any disregard can result in a heavy fine DANGER...

Page 177: ...remove old filters Precondition The machine is decommissioned 1 Completely drain the fuel from the machine 2 Completely drain the cooling oil and engine oil from the machine 3 Remove used filters and...

Page 178: ...icle identity number 3 Combined label for coupling loading and built in options 4 Engine nameplate with serial number on the cylinder head cover or crankcase 13 2 Pipeline and instrument flow diagram...

Page 179: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 167...

Page 180: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 168 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 181: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 169...

Page 182: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 170 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 183: ...sa Dimensional drawing chassis with height adjustable tow bar 13 Annex 13 3 Dimensional drawing chassis with height adjustable tow bar No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTRO...

Page 184: ...13 Annex 13 3 Dimensional drawing chassis with height adjustable tow bar 172 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 185: ...ption sd Dimensional drawing chassis with fixed height tow bar 13 Annex 13 4 Dimensional drawing chassis with fixed height tow bar No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOB...

Page 186: ...13 Annex 13 4 Dimensional drawing chassis with fixed height tow bar 174 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 187: ...5 Option sh Dimensional drawing chassis without parking brake 13 Annex 13 5 Dimensional drawing chassis without parking brake No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 1...

Page 188: ...13 Annex 13 5 Dimensional drawing chassis without parking brake 176 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 189: ...3 6 Option sc Dimensional drawings of stationary machine skids 13 Annex 13 6 Dimensional drawings of stationary machine skids No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 17...

Page 190: ...13 Annex 13 6 Dimensional drawings of stationary machine skids 178 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 191: ...ption si Dimensional drawings of stationary machine base frame 13 Annex 13 7 Dimensional drawings of stationary machine base frame No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOB...

Page 192: ...13 Annex 13 7 Dimensional drawings of stationary machine base frame 180 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 193: ...13 8 Electrical Diagram 13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 181...

Page 194: ...13 Annex 13 8 Electrical Diagram 182 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 195: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 183...

Page 196: ...13 Annex 13 8 Electrical Diagram 184 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 197: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 185...

Page 198: ...13 Annex 13 8 Electrical Diagram 186 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 199: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 187...

Page 200: ...13 Annex 13 8 Electrical Diagram 188 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 201: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 189...

Page 202: ...13 Annex 13 8 Electrical Diagram 190 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 203: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 191...

Page 204: ...13 Annex 13 8 Electrical Diagram 192 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 205: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 193...

Page 206: ...13 Annex 13 8 Electrical Diagram 194 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 207: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 195...

Page 208: ...13 Annex 13 8 Electrical Diagram 196 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 209: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 197...

Page 210: ...13 Annex 13 8 Electrical Diagram 198 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 211: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 199...

Page 212: ...13 Annex 13 8 Electrical Diagram 200 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 213: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 201...

Page 214: ...13 Annex 13 8 Electrical Diagram 202 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 215: ...13 Annex 13 8 Electrical Diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 203...

Page 216: ...13 Annex 13 8 Electrical Diagram 204 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 217: ...13 9 Option tc Lighting and signalling system connection 13 Annex 13 9 Lighting and signalling system connection No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 205...

Page 218: ...13 Annex 13 9 Lighting and signalling system connection 206 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 219: ...13 Annex 13 9 Lighting and signalling system connection No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 207...

Page 220: ...13 Annex 13 9 Lighting and signalling system connection 208 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 221: ...13 Annex 13 9 Lighting and signalling system connection No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 209...

Page 222: ...13 10 Option te Lighting and signalling system connection 13 Annex 13 10 Lighting and signalling system connection 210 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 223: ...13 Annex 13 10 Lighting and signalling system connection No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 211...

Page 224: ...13 Annex 13 10 Lighting and signalling system connection 212 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 225: ...13 11 Option ga Generator electrical diagram 400 V 3 ph 13 Annex 13 11 Generator electrical diagram 400 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 213...

Page 226: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph 214 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 227: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 215...

Page 228: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph 216 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 229: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 217...

Page 230: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph 218 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 231: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 219...

Page 232: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph 220 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 233: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 221...

Page 234: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph 222 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 235: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 223...

Page 236: ...13 Annex 13 11 Generator electrical diagram 400 V 3 ph 224 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 237: ...13 12 Option ga Generator electrical diagram 230 V 3 ph 13 Annex 13 12 Generator electrical diagram 230 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 225...

Page 238: ...13 Annex 13 12 Generator electrical diagram 230 V 3 ph 226 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 239: ...13 Annex 13 12 Generator electrical diagram 230 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 227...

Page 240: ...13 Annex 13 12 Generator electrical diagram 230 V 3 ph 228 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 241: ...13 Annex 13 12 Generator electrical diagram 230 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 229...

Page 242: ...13 Annex 13 12 Generator electrical diagram 230 V 3 ph 230 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 243: ...13 Annex 13 12 Generator electrical diagram 230 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 231...

Page 244: ...13 Annex 13 12 Generator electrical diagram 230 V 3 ph 232 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 245: ...13 Annex 13 12 Generator electrical diagram 230 V 3 ph No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 233...

Page 246: ...13 Annex 13 12 Generator electrical diagram 230 V 3 ph 234 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 247: ...13 13 Fuel circulation diagram 13 Annex 13 13 Fuel circulation diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 235...

Page 248: ...13 Annex 13 13 Fuel circulation diagram 236 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 249: ...13 Annex 13 13 Fuel circulation diagram No 9_6975 00 E Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL 237...

Page 250: ...lant temperature sensor defective 1120 Turbo air pressure too high low 1121 Turbo air temperature too high 1122 Turbo air temperature sensor defective 1123 Turbo air temperature sensor defective 1130...

Page 251: ...1 Short circuit in the oil separator tank pressure sensor 1412 Open circuit in the inlet valve pressure sensor 1413 Short circuit in the inlet valve pressure sensor 1414 Open circuit in the compressor...

Page 252: ...9 compressor unit maintenance Range 3100 3199 engine warnings Message code Meaning 3100 Engine oil pressure too low 3110 Coolant temperature high 3121 Turbo air temperature high 3130 Fuel level low 31...

Page 253: ...ting instructions for compressed air filter combination filter 13 Annex 13 15 Operating instructions for compressed air filter combination filter No 9_6975 00 E Service Manual Screw Compressor M135 SI...

Page 254: ...F D E FG Kaeser Kompressoren GmbH Postfach 2143 96410 Coburg Tel 09561 640 0 Fax 09561 640130 http www kaeser com STANDARD D Pack D PACK E PACK Basic OPTION OPTION OPTION g ltig ab 01 04 2007 A e l l...

Page 255: ...17 00010 E A 185 9 4810 0 FA 2480 9 4618 0 FA 2480 D 9 4618 00010 E A 185 9 4810 0 Filter Standard Filter D Pack Filter Element Cartrigde Filter E Pack Typ Type Nr No Typ Type Nr No Typ Type Nr No Typ...

Page 256: ...C 221 D 9 4649 00120 FC 221 E E C 221 9 4833 0 FC 185 9 4650 0 FC 185 D 9 4650 00120 FC 185 E E C 185 9 4834 0 FC 283 9 4651 0 FC 283 D 9 4651 00120 FC 283 E E C 283 9 4835 0 FC 354 9 4652 0 FC 354 D...

Page 257: ...00120 FE 354 E E E 185 9 4870 0 FE 526 9 4713 0 FE 526 D 9 4713 00120 FE 526 E E E 185 9 4870 0 FE 708 9 4714 0 FE 708 D 9 4714 00120 FE 708 E E E 185 9 4870 0 FE 885 9 4715 0 FE 885 D 9 4715 00120 F...

Page 258: ...5 9 4894 0 FG 2480 9 4758 0 E G 185 9 4894 0 Filter Standard Filter Element Cartrigde Filter E Pack Typ Type Nr No Typ Type Nr No Typ Type Nr No Typ Type FFG 6 9 4760 0 FFG 6 B 9 4760 00110 FFG 6 D 9...

Page 259: ...eine Gew hr ber nehmen Technische nderungen vorbehalten Contents 1 Introduction 2 Safety rules warnings 3 Technical data 4 Description of functions 5 Condensate discharger 6 Transportation checking of...

Page 260: ...g vor Gefahren Elektrisches Gefahrensymbol Ausf hrende T tigkeit Vom Bediener auszuf hrende Bedienschritte 1 3 Erkl rung der Symbole am Ger t 1 Introduction 1 1 General remarks The compressed air filt...

Page 261: ...enen Inhalt dieser Dokumen tation kennt Es besitzt als solches eine zur Inbetriebnahme und War tung derartiger Einrichtungen bef higendeAusbildung bzw Berechtigung 2 Safety rules warnings 2 1 Use of f...

Page 262: ...uft d rfen nur nach Genehmigung des Herstellers der Filter systeme eingesetzt und betrieben werden 2 Safety rules warnings 2 3 Security warnings Warning The filter system contains components under hig...

Page 263: ...und 1 bar absol ut bei Betriebs berdruck 7 bar Air flow m h based on 20 C and 1 bar absolute at working pressure 7 bar Gr ere Betriebsdr cke auf Anfrage Contact factory for dryers with a higher workin...

Page 264: ...nzip der Tiefenfiltration sowie des Coalescings ausgefiltert Die Luft tritt durch den perforierten u e ren St tzmantel aus 4 Description of operation 4 3 Series FC 1 MICRON COALESCING FILTER Two in de...

Page 265: ...hwerkraft in den unteren Teil des Filters und tropfen dann in den Filterbeh lter ab 4 Description of operation 4 5 Series FE 0 01 MICRON COALESCING FILTER at 0 01 ppm w w max oil content DUO system se...

Page 266: ...Bei den Filtern FD FG entf llt der Kondensatableitungsanschlu 7 Mounting 7 1 Location of mounting The filter system should be installed in a dry and frost proof room indoors Ample free space should b...

Page 267: ...eitung unter Druck Schlie en Sie das Absperrorgan im Bypass falls vorhanden Das Filter system ist nun in BETRIEB 8 Start up operation 8 1 Preconditions for starting the dryer The filter system is read...

Page 268: ...intervalle gewechselt werden Siehe Kapitel 9 Das Filter FG ben tigt keine Differenzdruckanzeige 8 Start up operation 8 3 Differential pressure indicator standard and D Pack OPTION The differential pre...

Page 269: ...ressure All pressure must be let off before servicing Close the shut off device in the compressed air inlet outlet Loosen condensate drain hose at 1 only on FB FC FE FF models Slowly turn the knurled...

Page 270: ...lemente siehe Kapitel 3 Technische Daten WARNUNG Das die Filter beinhaltet n unter erh htem Druck ste hende Systeme Vor Servicearbeiten sind sie drucklos zu machen 9 Servicing filter cartridge replace...

Page 271: ...ge schlie en Filter durch langsames ffnen der Absperrvorrichtungen wieder mit Druck beaufschlagen 9 Servicing filter cartridge replacement Close shut off device in compressed air inlet outlet Loosen c...

Page 272: ...condensate drains service packages must be changed according to the table below For more details please see annexe ECO DRAIN l i e t s g n u t r a W e c n a n e t n i a m f o t r a P l l a v r e t n...

Page 273: ...Personen unsachgem ge ffnet oder repariert wurde und oder mechanische Besch digungen irgendwelcher Art aufweist 10 Guarantee conditions 10 1 General The guarantee covers the delivered device with rega...

Page 274: ...ng instructions for compressed air filter breathing air filter 13 Annex 13 16 Operating instructions for compressed air filter breathing air filter 262 Service Manual Screw Compressor M135 SIGMA CONTR...

Page 275: ...MO O DOS CHEIROS IT FILTRI PER L ELIMINAZIONE DEGLI ODORI E DEI VAPORI D OLIO PL FILTRY DO USUWANIA OPAR W I ZAPACHU OLEJU SK FILTRE NA ODSTRA OVANIE OLEJOV CH V PAROV A Z PACHU CS OLEJOV A PROTIPACHO...

Page 276: ...13 Annex 13 16 Operating instructions for compressed air filter breathing air filter 264 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

Page 277: ...ac es ou procedimentos que se n o forem executados correctamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il pr...

Page 278: ...Carv o granular Filtro a cartuccia ad adsorbimento granuli di carbone Adsorpcyjny wk ad filtruj cy z w gla ziarnistego Adsorp n filtra n kazeta Granulovan uhl k Adsorp n filtra n prvek granulovan uhl...

Page 279: ...kten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh ll denna...

Page 280: ...l mill valvs li jift u malajr u g andu jkun protett minn possibilit ta fluss b lura jew kundizzjonijiet o ra stressanti Naddaf il pajps kollha li jwasslu g at tag mir ta purifikazzjoni qabel tinstalla...

Page 281: ...2 010 FI 030 FI 010 MI 030 MI 6 FILTER DH OIL XEVOLUTION 01 13 Annex 13 16 Operating instructions for compressed air filter breathing air filter No 9_6975 00 E Service Manual Screw Compressor M135 SIG...

Page 282: ...rvice Kits Reserve onderdelen servicekits Ersatzteile Service Kits Pi ces de rechange n cessaires d entretien Varaosat Huoltopakkaukset Reservdelar servicesatser Reservedeler service sett Reservedele...

Page 283: ...r inte filterelementets livsl ngd Modell AC010 I AC030 I er montert med bulkvolum oljeindikator B de filterelementer og indikator skal skiftes n r indikatoren er bl Merk Dette er en bulkvolum oljeindi...

Page 284: ...6 1 2 1 2 1 0 bar 0 psi 0 bar 0 psi 9 FILTER DH OIL XEVOLUTION 01 13 Annex 13 16 Operating instructions for compressed air filter breathing air filter 272 Service Manual Screw Compressor M135 SIGMA CO...

Page 285: ...0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 10 FILTER DH OIL XEVOLUTION 01 13 Annex 13 16 Operating instructions for compressed air filter breathing air filter No 9_6975 00 E Service Manual Screw...

Page 286: ...30 13 14 2 1 15 1 2 11 FILTER DH OIL XEVOLUTION 01 13 Annex 13 16 Operating instructions for compressed air filter breathing air filter 274 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No...

Page 287: ...ten Richtlinien Unterschrift Datum 28 09 05 Nummer der Erkl rung 0001 280905 F rs kran om verensst mmelse SV domnick hunter Dukesway TVTE Gateshead Tyne Wear NE11 0PZ Storbritannien AC010 015 020 025...

Page 288: ...13 Annex 13 16 Operating instructions for compressed air filter breathing air filter 276 Service Manual Screw Compressor M135 SIGMA CONTROL MOBIL No 9_6975 00 E...

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