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K1EL             

K44 Audio Splitter Board Kit

K44-SPLT

Introduction

The K44 has a great CW reader but one thing that slows most folks down is connecting audio 
from their receiver to the K44's audio input. K1EL recommends using audio from the receiver's 
audio line output jack which, in most cases, is located on the back of the radio. Usually it's in a 
multi-pin DIN accessory connector, which is certainly not very convenient. The reason the line out
works so well is that it is a high impedance output, which matches the K44 audio input, and it is 
unaffected by the radio's AF gain control. You can turn the AF gain control up and down and K44 
copy is unaffected.

The next best option is to plug into the radio's external speaker jack. There are two problems with
this, the first is that it is a low impedance output, usually 8 ohms. The second is as soon as you 
plug something into the external speaker jack, the radio's internal speaker is muted. Our 
recommendation, up to now, has been to make up a Y cable but that doesn't solve the impedance
mismatch. To solve this once and for all, we designed an audio splitter board which takes the 
place of a Y cable and also solves the impedance mismatch problem. Unfortunately, it doesn't 
solve the AF gain adjustment issue but it's a good compromise.

The K44 Splitter board has three 1/8 inch jacks, one jack goes to your radio's external speaker 
jack, a second one goes to you exernal speaker, and a third goes to the K44's audio input jack. 
Use two of our 1/8 inch to 1/8 inch audio cables as shown below and you are all set. 

Features

1/8 inch (3.5mm) audio input jack. Connect this to your radio's external speaker jack.

  1/8 inch (3.5mm) speaker audio output jack. Connect this to your external speaker.

  1/8 inch (3.5mm) Hi-Z audio output jack. Connect this to the K44's audio input jack.

   K44 audio is coupled through a low level impedance transformer

   4 - 16 ohm audio input, 4 - 16 ohm speaker output and 4.7K ohm output impedance to K44.

   Audio attenuator to prevent K44 audio overload.

  Negligible effect on external speaker volume or tone.

  All connectors are on board with no flying leads or components.

  External power is not required.

  Easy assembly with large through hole components.

Figure 1 – K44 Audio Splitter board

K44-SPLT Manual A.1

8/14/2018

Page 1

Summary of Contents for K44-SPLT

Page 1: ...match To solve this once and for all we designed an audio splitter board which takes the place of a Y cable and also solves the impedance mismatch problem Unfortunately it doesn t solve the AF gain adjustment issue but it s a good compromise The K44 Splitter board has three 1 8 inch jacks one jack goes to your radio s external speaker jack a second one goes to you exernal speaker and a third goes ...

Page 2: ...best way to do this is to first tack solder one pin to hold the connector in place and then solder the remaining pins Finally install the audio transformer This must be oriented correctly for it to work properly Note the GD marking on the top of the transformer Rotate T1 so that the position of the GD marker matches the picture above That completes the assembly recheck your component placement and...

Page 3: ...bing closeup Here we have connected the K44 SPLT to an IC 7300 s external speaker jack and are using a Radio Shack external speaker Note that the connection to the K44 is very simple just one cable from K44 SPLT J2 to K44 Audio Input Revision History Manual Rev A 1 Initial Release K44 SPLT Manual A 1 8 14 2018 Page 3 ...

Page 4: ... by fast burst noise such as static crashes These dropouts are very short in comparision to the width of a CW dit or dah and can be filtered out automatically The higher the filter setting the more aggressively dropout reduction is employed Not surprisingly very high settings will distort the CW integrity and will result in copy errors especially at higher CW speeds 25 WPM and above Our recommenda...

Page 5: ...K1EL K44 Audio Splitter Board Kit K44 SPLT K44 SPLT Schematics K44 SPLT Manual A 1 8 14 2018 Page 5 ...

Page 6: ...d before you start Inventory the kit parts make sure you have ALL of them 4 Follow the assembly instructions in order Although not always obvious the order in which parts are added to a board is important and should be followed Sometimes sections are installed and tested in order or there could be a mechanical clearance consideration 5 Keep your Workplace Clean and Orderly Nothing spoils a kit bui...

Page 7: ...ture Wear safety glasses to protect your eyes from flying objects Appendix C Soldering Basics 1 Insert component leads into PCB holes and bend them back slightly to hold the part in place You can either trim the lead now or wait till after the joint is soldered I usually install several parts at one time and then solder and trim multiple leads 2 Place a hot and clean iron tip against both the lead...

Page 8: ...en remove the iron Fig C3 Remove the solder 6 Allow the joint to cool and visually inspect for defects or other problems You should have a solder joint with a bright shiny finish and a profile like that shown in the middle picture below Fig C4 Solder quantity comparison K44 SPLT Manual A 1 8 14 2018 Page 8 ...

Page 9: ...aterials 2 Figure 3 K44 Audio Splitter cabing example 3 Figure 4 K44 Audio Splitter cabing closeup 3 Revision History 3 K44 CW Reader Settings or how to get the best copy out of your CWR 4 K44 SPLT Schematics 5 5 Appendix A Kit Construction Hints 6 Appendix B A Note About Safety 7 Appendix C Soldering Basics 7 K44 SPLT Manual A 1 8 14 2018 Page 9 ...

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