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Jupiter Avionics JA95-R03, Installation And Operating Manual

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Jupiter Avionics JA95-R03 Installation And Operating Manual Download Page 18

Rev 

B

 

Page A1 

JA95-R03 Audio Controller - Remote Mount - One Transceiver

 

 

Installation and Operating Manual 

Appendix A - Installation Drawings 

A1 

Introduction 

The drawings necessary for installation and troubleshooting of the JA95-R03 Audio Controller - Remote Mount - One 
Transceiver are in this Appendix, as listed below. 

Note

:

 A fully customized set of Connector Maps and Interconnects can be created using the ProCS 

software. Refer to the 

ProCS™ manual 

for further information.

 

A2 

Installation Drawings 

DOCUMENT 

Rev 

JA95-R03 Connector Map 

A 

JA95-R03 Equipment Block Diagram (ICS Expansion) 

A 

JA95-R03 Equipment Block Diagram (Headset Expansion) 

A 

JA95-R03 Interconnect 

A 

JA95-R03 Mechanical Installation 

B

 

JA95-R03 Equipment Block Diagram (

Standby ICS

) 

A 

Summary of Contents for JA95-R03

Page 1: ...dio Controller Remote Mount One Transceiver Installation and Operating Manual Rev B Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232 www jupiteravionics com ...

Page 2: ...f this manual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Jun 2016 Initial release Serial number 1001 and higher 4027 Prepared MPB Checked Approved IMPORTANT ...

Page 3: ...iring 7 2 4 3 Mechanical Installation 7 2 4 4 In Line PTT Cordsets 7 2 4 5 Post Installation Checks 7 2 5 Adjustments and Configuration using ProCS 8 2 5 1 Configuration Cabling Requirements 8 2 5 2 ProCS Setup 8 2 5 3 Configurable Settings 8 2 5 4 Other Configuration Features 13 2 6 Installation Kit 13 2 6 1 Recommended Crimp Tools 13 2 7 Installation Drawings 13 2 7 1 Generation of Custom Drawin...

Page 4: ...es are used in the JA95 R03 design 1 2 Features Overview The JA95 R03 has numerous adjustable input and output levels several audio paths are selectable and alert audio analogue waveforms can be loaded using the configuration tool ProCS Product Configuration Software to write configuration commands via the JA99 001 configuration cable to the configuration connector The configuration commands set t...

Page 5: ... 1 Data signal DIRECT AUDIO HI LO 1 Audio signal MIC HI LO 7 Audio signal MODE SELECT 1 Multi format signal MUSIC L R HI LO 2 Audio signal PAX 1 to 4 ICS PTT 4 Active low discrete Feature selected from ProCS PAX 1 to 4 TX PTT 4 Active low discrete Feature selected from ProCS POWER INPUT 1 14 or 28 Vdc power supply RX HI LO 1 Audio signal 1 3 2 Outputs Name Qty Type CONFIG DATA FROM JA95 R03 1 Data...

Page 6: ...input 6 Vdc 2 10 Vrms 10 Phone rated output power with MUSIC input 3 88 Vrms 10 Microphone rated output 250 mVrms 10 Intercom Tie Line type 1 rated output 340 mVrms 10 Intercom Tie Line type 2 rated output 1 2 Vrms 10 Audio Frequency Response Audio output audio frequency response 3dB from 300 to 6000 Hz Alert audio output audio frequency response 3dB from 300 to 3000 Hz Distortion Characteristics ...

Page 7: ...s RX Audio detect threshold control range relative to rated receive audio input 36 to 12 dB 1 4 1 4 Discrete Signals Active low control input active signal level 3 Vdc Active low control input inactive signal level 10 Vdc Active low control input signals when active shall source 0 1 to 10 mA Active low control output active output 2 Vdc Active low control output active current sinks 1 Adc ALERT EN...

Page 8: ...e 5 1 4 4 Product Configuration Software Version Configuration of the JA95 R03 requires the Product Configuration Software ProCS version v0 50 4 or later Refer to the release notes from http www jupiteravionics com productsoftware php or contact Jupiter Avionics to ensure the correct version is used ...

Page 9: ... or its designated warranty repair centre or of removing and replacing the defective unit in the aircraft This warranty does not cover failures due to abuse misuse accident or unauthorized alteration or repairs THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Co...

Page 10: ...e for the connector and wiring harness It requires no direct cooling 2 4 4 In Line PTT Cordsets If in line PTT cordsets drop cords are used be aware that incorrectly configured or improperly shielded in line PTT cordsets can lead to significant audio problems 2 4 5 Post Installation Checks 2 4 5 1 Voltage Resistance checks Do not attach this unit until the following conditions are met a Check P2 p...

Page 11: ...n on the configuration process and for installation of ProCS on your computer refer to the ProCS manual on the Jupiter Avionics website www jupiteravionics com productsoftware 2 5 1 Configuration Cabling Requirements To configure the JA95 R03 it is necessary to load the Product Configuration Software ProCS onto a Windows based computer as described in the ProCS manual The cables required to config...

Page 12: ...heck box is checked the transmit time out is enabled Default not checked 2 5 3 4 Sidetone Level The level of the receive audio detector input can be adjusted from 12 to 36 dB Default 24 dB The level of the Transceiver Mic output signal can be adjusted from 0 01 to 1 0 Vrms Default 0 250 Vrms The level of each input signal can be adjusted from 1 to 10 Vrms Default 7 75 mVrms The Receive Sidetone Le...

Page 13: ...nnector Pin Configuration The JA95 R03 can be configured for either ICS Expansion or Headset Expansion When the mode of operation is selected all the buttons in the column below will automatically be selected For ICS Expansion mode refer to Interconnect sheets 2 3 of 6 and for Headset Expansion see sheets 4 5 of 6 ...

Page 14: ...the unit at the factory is JA95 R03 Wav File Sine 1000Hz 10 sec Rev A WAV Saving new Audio Files 2 5 3 7 Audio Muting During Transmit When the Mute RX Audio check box is checked the Receive Audio is muted during transmit Default checked When the Mute ICS Audio check box is checked the ICS Audio is muted during transmit Default checked When the Mute Alert Audio check box is checked the Alert Audio ...

Page 15: ...e line can be selected from 0 to 3 Default 0 The quantity of external loads for a type 2 intercom tie line can be selected from 0 to 7 Default 0 2 5 3 10 VOX The VOX OFF Delay Time can be adjusted from 0 50 to 2 00 sec Default 1 sec The music output level of the two Music input signals to the Phones audio can be adjusted from 40 to 0 dB of rated phone level Default 0 dB The attenuation level of th...

Page 16: ...CON 5500 0625 1 D Sub 37 pin connector hood and 37 crimp pins CON 3420 0037 1 D Sub 50 pin connector hood and 50 crimp pins CON 3420 0050 2 Heat Shrink Tubing WIR HTSK 1000 2 6 1 Recommended Crimp Tools Standard D Sub Crimp Tool Chart Tool Type Hand crimping tool Positioner Insertion extractor tool POSITRONIC 9507 0 0 0 9502 5 0 0 4711 2 0 0 DANIELS AFM 8 K13 1 91067 2 MIL SPEC M22520 2 01 M22520 ...

Page 17: ...s phones and any music will be muted for the duration of the transmission 3 2 3 ICS Operation In Headset Expansion mode ICS audio is the sum of all the MIC audio from users with ICS KEY active In ICS Expansion mode ICS audio is the sum of all the MIC audio from users PAX5 to PAX7 and MIC audio from users PAX1 to PAX4 with ICS key active In ICS Expansion mode the ICS audio also includes the audio i...

Page 18: ...ceiver are in this Appendix as listed below Note A fully customized set of Connector Maps and Interconnects can be created using the ProCS software Refer to the ProCS manual for further information A2 Installation Drawings DOCUMENT Rev JA95 R03 Connector Map A JA95 R03 Equipment Block Diagram ICS Expansion A JA95 R03 Equipment Block Diagram Headset Expansion A JA95 R03 Interconnect A JA95 R03 Mech...

Page 19: ...RE 20 SPARE 21 SPARE 22 DIRECT AUDIO LO MUSIC LEFT LO MUSIC RIGHT LO ICS TIE LO SPARE 23 PAX 2 PHN LO PAX 1 PHN LO P1 37 PIN FEMALE DMIN MATING CONNECTOR RECEIVE CONNECTOR VIEW IS FROM REAR OF MATING CONNECTOR 1 1 NOTE 1 CONFIGURABLE CONTACT SPARE 6 SPARE 14 SPARE 13 NAV 1 RX LO 1 1 JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPARED CHECKED L00N3 NCAGE CODE PART NO ...

Page 20: ...PHN LO SPARE 1 SPARE 2 SPARE 3 SPARE 4 PAX 3 TX PTT PAX 3 ICS PTT PAX 1 TX PTT PAX 1 ICS PTT PAX 1 ICS PTT SPARE 5 PAX 2 TX PTT PAX 2 ICS PTT PAX 2 ICS PTT SPARE 6 PAX 3 ICS PTT ALERT 1 KEY PAX 4 TX PTT PAX 4 ICS PTT PAX 4 ICS PTT SPARE 7 SPARE 8 SPARE 9 ALERT ENABLE POWER INPUT POWER GROUND P2 50 PIN FEMALE DMIN MATING CONNECTOR PTT IN PAX MIC IN PAX PHN OUT VIEW IS FROM REAR OF MATING CONNECTOR ...

Page 21: ...JA95 CONFIG DATA FROM JA95 GROUND MODE SELECT CONFIG AUDIO CONFIGURATION CONNECTOR JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APPROVED PREPARED CHECKED L00N3 NCAGE CODE PART NO SHEET DOC NO CONFIDENTIAL PROPRIETARY TO JUPITER AVIONICS CORP Audio Controller Remote Mount One Transceiver P3 Connector Map JA95 R03 3 3 JA95 R03 Connector Map Rev A dwg TAT JAC SRM 06 07 16 JAC KDV ...

Page 22: ... JA95 R03 Equipment Block Diagram ICS Expansion Rev A dwg TAT PAX 1 PAX 2 PAX 3 PAX 4 MESSAGE KEY MUSIC MESSAGE KEY PAX 1 PHONE MICROPHONE ICS TX PTT PAX 2 PHONE MICROPHONE ICS TX PTT MUSIC EXISTING AUDIO PANEL PAX 3 PHONE MICROPHONE ICS TX PTT PAX 4 PHONE MICROPHONE ICS TX PTT ICS TIE LINE ICS Expansion DROP CORD PAX 5 DROP CORD PAX 6 DROP CORD PAX 7 ONE RECEIVER ONE TRANSCEIVER ONE DIRECT JAC SR...

Page 23: ...GE KEY MUSIC MESSAGE KEY PAX 1 PHONE MICROPHONE ICS PTT PAX 2 PHONE MICROPHONE ICS PTT MUSIC ICS EXPANSION PTT EXISTING AUDIO PANEL PAX 3 PHONE MICROPHONE ICS PTT PAX 4 PHONE MICROPHONE ICS PTT ICS EXPANSION MIC ICS EXPANSION PHONES PAX ICS PTT PAX MIC PAX PHONE Headset Expansion COM3 COM3 MIC PILOT COPILOT COM2 COM2 MIC COM1 COM1 MIC NAV2 NAV1 NAV4 NAV3 COM 1 2 SPEAKER PA PILOT CREW MKR CABIN AUD...

Page 24: ...LOT MIC JA95 R03 REMOTE STANDBY ICS JA94 001A DUAL AUDIO CONTROLLER PILOT PHN PILOT MIC AIRCRAFT AVIONICS PILOT TX KEY PILOT TX KEY PILOT TX KEY PILOT ICS KEY PILOT ICS KEY COPILOT COPILOT PHN COPILOT MIC Part of JA95 R03 REMOTE STANDBY ICS COPILOT TX KEY COPILOT TX KEY COPILOT ICS KEY COPILOT PHN COPILOT MIC COPILOT TX KEY COPILOT ICS KEY COM 1 RX TX KEY NAV 1 RX DIR AUD PILOT ICS MAIN STANDBY CO...

Page 25: ... M CABLE SHIELDS AT THE JA95 R03 CONNECTOR PINS SHOULD BE TERMINATED TO AIRFRAME GROUND USING A TAG RING P N MS27741 5 OR EQUIVALENT CONNECTOR PIN HAS MORE THAN ONE FUNCTION SEE THE OPTIONS SECTION OF THIS DRAWING FOR ALTERNATE INTERCONNECT WIRING 2 1 3 4 CONNECTOR PIN LEGENDS LEGEND SPARE INTERNAL CIRCUITS MAY EXIST AND MAY BE ACTIVATED FOR FUTURE USE NO EXTERNAL WIRE CONNECTION JUPITER AVIONICS ...

Page 26: ...N 16 35 PAX 2 PHN HI PAX 2 PHN LO PHN LO PAX 2 HEADSET JACK 17 36 PAX 1 PHN HI PAX 1 PHN LO PHN LO PAX 1 HEADSET JACK 18 37 SPARE 12 19 JA95 R03 J1 P1 37 PIN FEMALE DMIN MATING CONNECTOR 2 3 2 4 4 4 SPARE 1 SPARE 13 1 20 ICS TIE EXPANSION N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C RX LO NAV 1 NAV 1 RX HI NAV 1 RX LO 7 26 JUPITER AVIONICS TEMPLATE AUTOCAD PO...

Page 27: ...MIC LO PAX 5 HEADSET JACK PHN LO PAX 5 MIC HI PAX 5 MIC LO 27 44 PAX 5 PHN HI PAX 5 PHN LO 32 49 MIC LO PAX 6 HEADSET JACK PHN LO PAX 6 MIC HI PAX 6 MIC LO 28 45 PAX 6 7 PHN HI PAX 6 7 PHN LO 33 50 MIC LO PAX 7 HEADSET JACK PHN LO PAX 7 MIC HI PAX 7 MIC LO 29 46 SPARE 8 SPARE 9 14 15 PAX 3 TX PTT 6 PAX 3 TX PTT PAX 3 ICS PTT 11 PAX 3 ICS PTT PAX 4 TX PTT 12 PAX 4 TX PTT PAX 4 ICS PTT 13 PAX 4 ICS ...

Page 28: ...18 37 SPARE 12 19 JA95 R03 J1 P1 37 PIN FEMALE DMIN MATING CONNECTOR 2 3 2 4 4 SPARE 1 SPARE 13 1 20 N C N C N C N C N C AUDIO PANEL OPTION HEADSET EXPANSION NAV 1 RX HI NAV 1 RX LO 7 26 SPARE 6 SPARE 18 8 27 SPARE 7 SPARE 19 9 28 SPARE 8 SPARE 20 10 29 SPARE 9 SPARE 21 11 30 SPARE 10 SPARE 22 12 31 N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C N C JUPITER AVIONICS TEMPLATE A...

Page 29: ...PHONE JACK PHN LO SPARE 18 SPARE 19 27 44 PAX 5 PHN HI PAX 5 PHN LO 32 49 PHN LO SPARE 20 SPARE 21 28 45 PAX 6 7 PHN HI PAX 6 7 PHN LO 33 50 PAX 7 HEAD PHONE JACK PHN LO SPARE 22 SPARE 23 29 46 SPARE 8 SPARE 9 14 15 PAX 3 ICS PTT 6 PAX 3 ICS PTT PAX 4 ICS PTT 12 PAX 4 ICS PTT ALERT 1 KEY 11 ALERT 1 KEY ALERT ENABLE 28 VDC ALERT POWER 16 POWER INPUT 28 VDC POWER 17 POWER GROUND AIRFRAME GROUND 34 1...

Page 30: ...OUND 20 AWG ICS TIE HI ICS TIE LO HI LO ICS TIE 16 35 JA95 R03 AUDIO CONTROLLER OPTION MULTIPLE AUDIO CONTROLLER HI LO ICS TIE HI LO ICS TIE 2ND AUDIO CONTROLLER 3RD AUDIO CONTROLLER 4TH AUDIO CONTROLLER UP TO THREE WITH A TYPE 1 ICS TIE LINE UP TO SEVEN WITH A TYPE 2 ICS TIE LINE P O J1 P O P1 37 PIN FEMALE DMIN MATING CONNECTOR JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B DWT TITLE APP...

Page 31: ...CODE MATERIAL N A N A PREPARED JA95 R03 TAT CHECKED SHEET APPROVED TO JUPITER AVIONICS CORP 1 1 JUPITER AVIONICS TEMPLATE SOLIDWORKS PORTRAIT SIZEB REV B DRWDOT DOC NO L00N3 PART NO TITLE 0 5 DEG Audio Controller Remote Mount One Transceiver JA95 R03 Mechanical Installation Rev B SLDDRW UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE...

Page 32: ...Rev B Page B1 JA95 R03 Audio Controller Remote Mount One Transceiver Installation and Operating Manual Appendix B Certification Documents ...

Page 33: ...al load is unchanged Aircraft equipment list weights and balance amended Compass compensation checked and found to conform to applicable regulations B2 Instructions for Continued Airworthiness Maintenance of the JA95 R03 Audio Controller Remote Mount One Transceiver is on condition only Refer to the JA95 R03 Maintenance Manual Periodic maintenance of the JA95 R03 is not required The following samp...

Page 34: ...he JA95 R03 Installation and Operating Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA95 R03 Installation and Operating Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatments N A 11 Data Relative to Structural F...

Page 35: ... tested to Category A1 8 000 to 50 000 ft Overpressure 4 6 3 Equipment tested to Category A1 15 000 ft Temperature Variation 5 0 Equipment tested to Category B 5 C min Humidity 6 0 Equipment tested to Category A 48 hours Nomenclature Audio Controller Remote Mount One Transceiver Type Model Part No JA95 R03 TSO No CAN TSO C139 TSO C139 Manufacturer s Build Configuration JA95 R03 Build Configuration...

Page 36: ...performed Fluids Susceptibility 11 0 Equipment identified as Category X no test performed Sand and Dust 12 0 Equipment identified as Category X no test performed Fungus 13 0 Equipment identified as Category X no test performed Salt Fog Test 14 0 Equipment identified as Category X no test performed Magnetic Effect 15 0 Equipment tested to Category Z 0 D 0 3 m Power Input DC Equipment DC Current Rip...

Page 37: ...entified as Category X no test performed Other Tests N A N A REMARKS 1 This product is a derivative of the JA95 001 All tests were performed on a JA95 001 and JA95 R03 A similarity analysis between the two products is detailed in the Jupiter Avionics Corp document JA95 R03 CAN TSO Design Change Assessment BC Rev B Rev A 2 Test information can be found in the Jupiter Avionics Corp documents JA95 00...

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